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3SAE Technologies Inc. is a leading manufacturer of advanced fusion splicing products ranging from standard and LDF fiber optic fusion splicers, LDF cleavers, fiber strippers, ultrasonic and plasma cleaners, adiabatic fiber tapering, fused fiber bundles and optical fiber pump combiners.
3SAE manufactures equipment for large diameter fiber cleaving including a patent pending liquid clamp fiber cleaver for applications in high power fiber lasers, MFA fabrication and Photonic Crystal fiber fusion splicing.
AutoStrip II Window Stripping Unit
Automated, Mid-span; Window Strip Length 2-150 mm; Fiber Coating Diameter ≤1,000 µm; Fiber Cladding 125-400 µm; Pulling Speed 20-100 mm/min
The AutoStrip II is designed for fast, chemical free window stripping of optical fibers. Utilizing SAE Technologies’ patented “Burst Technology™”, this system accomplishes the often difficult task of window stripping fibers with acrylate coating diameters up to 1,000 µm.
The AutoStrip II automated, mid-span window stripping unit meets the need for variable window strip lengths at high strength and ultra cleanliness. The proven Burst Technology™ method instantly vaporizes the fiber coating. The result is a clean, stripped fiber at substantially higher strength than any mechanical stripping method. The fiber is free of debris at 400x magnification.
Equipped with a built-in, high-force fiber tensile tester, the AutoStrip II system can pull the fiber up to 20 N (235 kpsi). To ensure high quality, repeatability and high production yield, all critical processes and parameters such as stripping distance, burst temperature, burst speed, and strength test are controlled automatically by a built-in microprocessor.
The AutoStrip II can be used as a stand-alone unit or integrated into different sub-systems. The use of chemicals for high-strength fiber stripping is now a thing of the past!
Key Features:
Chemical-Free (No Cleaning or Stripping Chemicals Required)
Easy, Low-maintenance Bench-top Design
Fast Cycle Time & High First-pass Yield
Accommodates Acrylate Coating Fiber Diameters up to 600 μm (Custom Nozzles up to 1,000 μm)
Variable Window Strip Lengths From 2 up to 150 mm
Fiber Cladding: 125 to 400 μm
Fiber Strength: Typical >35 N on 125 μm Fiber
Fiber Cleanliness: Free of Debris at 400x Magnification
Built-in High-force Linear Tensile Tester, Tensile Strength: 0 to 20 N
Pulling Speed: 20 to 100 mm/min, Hold Time: 0 to 5 s
Power Supply: 115 to 230 V AC
Compressed Air: External Compressor, 95 psi - 5 SCFM Flow
PC Interface: RS232C
Software-adjustable Parameters
Automated Fiber Clamps
Built-in Graphical LCD Control
Storage of up to 10 Programs
Dimensions: 465 x 315 x 225 mm
Application: Automated, Mid-span Window Stripping of Optical Fibers With Acrylate Coating Diameters up to 1,000 µm
Product number:
SW11249
Manufacturer:
3SAE
CMS Combiner Manufacturer System
Optical Fiber Splicing/Processing System; Heat Source <300->3,000 °C; Splicing of 125-2,000 µm Dia. Fibers; Automatic Bidirectional Tapering ≤175 mm Length; Semi-automatic Cleaving of Fibers ≤500 µm Dia.
3SAE Technologies’ CMS Combiner Manufacturing System is the supplier’s latest and most advanced optical fiber splicing/processing system. The CMS is specifically designed to maintain production level repeatability for multi-kilowatt class high-power fiber combiners and other fused optical components.
The CMS system operates in partial vacuum and is utilizing the unique “Thermally Stabilized Plasma™” technology which generates an extremely repeatable and stabilized heat source with a wide dynamic range of operation from <300 °C to >3000 °C. This makes the CMS ideal for repeatable glass processing and high-volume optical component manufacturing.
The main CMS functionalities are:SPLICING
Splicing of 125 to 2000 µm fibers supported
Automatic alignment with an exclusive <50 nm X and Y fiber positional resolution
Automatic pitch and yaw alignment
End cap splicing for cylindrical, chamfered and tapered end caps
TAPERING
Taper lengths of up to 175 mm supported in bidirectional mode
Automatic taper creation via intuitive software interface or manual table editing
Exclusive "Table Based Tapering™" software included for easy user level single direction or bidirectional taper program creation and nearly infinite engineer level process control
CLEAVING
Semi-automatic in-situ cleaving of fibers up to 500 µm
Adjustable precision cleaving location via image feedback
Key Features:
Extremely Repeatable Glass Processing Heat Source Ideal for High-volume Optical Component Manufacturing With a Range of Operation From <300 °C to >3000 °C
Unsurpassed Heat Source Circumferential Thermal Uniformity for Symmetrical Ultra-low Loss Tapering and Reduced Thermally Induced Component Stress
Contamination-free Heat Source Capable of Producing Ultra-high-strength Multi-kilowatt Class Optical Components
Fastest Cycle Times Based on Standard Splice, Taper and Cleave Cycle Times Averaged Together
In-situ Cleaver Included for Fiber Diameters ≤500 µm
Applications: Splicing/Processing of Optical Fibers; Repeatable Glass Processing; High-volume Optical Component Manufacturing; Maintaining Production Level Repeatability for Multi-kilowatt Class High-power Fiber Combiners and Other Fused Optical Components
Product number:
SW11242
Manufacturer:
3SAE
CSL Capillary Speed Loader
Rapid Loading of up to 19 Fibers; Fiber Fixtures for 700, 870 µm Outer Diameter & Custom; Air Gap Fiber Bundle/Capillary 10 µm; Fiber Cleaning With Ultrasound & Chemical; Separate Cleaning and Loading Stages; Onboard Heater
3SAE Technologies’ Capillary Speed Loader (CSL) facilitates rapid loading of up to 19 fibers into a capillary. Using the CSL, fiber bundles can be loaded into a capillary with as little as 10 μm of air gap between the bundle and the capillary.
The CSL utilizes a funnel shaped capillary to hold the capillary during the fiber loading process. The system uses an ultrasonic cleaner in conjunction with acetone or chemical of choice, to lubricate and remove static from the fibers during the loading stage.
The ultrasonic cleaner features one touch operation with a user adjustable cycle and visual and audible notifications. Two individual reservoirs facilitate separate cleaning and loading stages. The CSL also includes an onboard heater to expedite the evaporation process of the acetone after loading.
The CSL Capillary Speed Loader includes standard fixturing for 700 μm and 870 μm outer diameter capillaries. Custom sizes are available on request.
Key Features:
Rapid Loading of up to 19 Fibers into a Capillary
Separate Cleaning and Loading Reservoirs
One-touch Ultrasonic Operation
Onboard Heater
Application: Rapid Loading of Fiber Bundles with up to 19 Fibers into a Capillary
Product number:
SW11241
Manufacturer:
3SAE
EPS II End Face Preparation Station
Fiber Type Large Diameter (LD); Fiber Cladding 400-2,000 µm; Non-angle or Angle Polishing <0.30-15° Typ.; Cycle Time 1-3 min; Scrap Fiber Waste <2 mm Typ.
Large diameter (LD) optical fibers are increasingly important in the development of new optical technologies. Cleaving these fibers presents many challenges, more so as the fiber diameter increases. Low angle offsets and smooth, flat end faces are required. Many fibers are non-round or have internal structures that interfere with conventional cleaving. With some fibers priced in hundreds of euros per meter, the length of cutoff scrap must be minimized.
3SAE Technologies’ EPS II End Face Preparation Station meets these challenges with a novel, polishing-based design that now features both flat and angle polishing. The results are consistent, even for shaped fibers. The end faces are flat and highly polished.
EPS II is not an adapted connector polisher – it is a purpose-built large diameter (LD) optical fiber preparation unit optimized for splicing and other large diameter fiber termination applications.
Choose from a selection of standard programs, or create and store a custom program for a specific fiber. Selectable programs ensure repeatable performance and the bright, clear LCD screen guides the user with the correct action for each step. No special skill or “touch” is required –the EPS II’s precision fixturing holds the fibers precisely, and the automated system lowers the fibers smoothly onto the adjustable-speed polishing plate.
A filtered-air final cleaning/drying system is used to dry the fiber after cleaning in the included 3SAE Technologies Ultrasonic Cleaner, a purpose-built ultrasonic fiber cleaner that was designed specifically for fiber applications. Many years of splicing experience went into the functional, ergonomic design that ensures consistent cleaning results.
When the preparation process is complete, the fiber end faces are flat, low-angle and ready for splicing. Less than 2 mm of scrap length means less wasted expensive fiber and allows more accurate placement of splices and components.
Key Features:
Angled Polishing Capabilities
High First-pass Yield
Lowest Available Cleave Angles: <0.30° Typical
Scrap Fiber Waste: <2 mm Typical
Fiber Cladding: 400 to 2,000 µm
Angle Cleaving: Up to 15° of Rotation (From Vertical)
Cycle Time: 1 to 3 min Per Fiber Typical
Easy Handling, No Additional Fiber Handling System Required
Operator Independent
No PC Required
Power Supply: 24 VDC External
Dimensions: 299.7 x 292 x 223.5 mm
Compressed Air: Max 95 psi, 0.6 SCMF
Applications: Splicing of Large Diameter (LD) Fibers up to 2,000 µm Fiber Cladding; Other Large Diameter (LD) Fiber Termination Applications
Product number:
SW11255
Manufacturer:
3SAE
FPU II Window _ End Face Stripping Unit
Fiber Preparation Unit; Chemical-free; Strip Length 2-30 mm; Fiber Coating Diameter 80-1,000 µm; Fiber Type: Polyimide or Carbon Coated
3SAE Technologies’ FPU II Fiber Preparation Unit provides non-contact and chemical-free window or end face stripping of polyimide or carbon coated optical fibers in a small, affordable package.
The FPU II window or end face stripping unit features 3SAE Technologies’ patented “Ring of Fire®” technology which surrounds the fiber with a uniform heat in controlled ionic conditions. This patented low temperature arc plasma process will window or end face strip polyimide and carbon coated fibers quickly and cleanly without use of any mechanical blades, acid or any other chemicals.
The automated process provides consistent stripping results without requiring any special operator skills. The FPU II system is adaptable to your process and can accommodate fiber holders from the most common fusion splicer manufacturers. Strip lengths are adjustable and easily programmable.
Tough polyimide or carbon coatings are difficult to remove without severely degrading the fiber’s mechanical integrity. Other polyimide stripping technologies use mechanical blades or rapid thermal decomposition, which produces low tensile strength while leaving the fiber dirty. A more commonly used method, strong acid/alkali chemistry, is hazardous and produces toxic waste.
Utilizing 3SAE Technologies’ patented Ring of Fire® pulsed plasma etching technology, the FPU II window or end face stripping unit removes polyimide and carbon coatings safely and cleanly. The standard FPU II system accommodates a single fiber up to 1,000 μm diameter, with appropriate fixtures.
The FPU II’s control interface is accessed via the mounted LCD and keypad. This interface provides operational status updates and provides the operator with advanced control of plasma characteristics, temperature and positioning. The operator can quickly and easily recall and store parameters in any one of up to eight available recipe locations. This allows quick translations between fiber stripping programs.
Key Features:
Chemical-free Fiber Stripping and Cleaning
Variable Strip Lengths: 2 to 30 mm
Compact Bench-top Design
Supports Fiber Holders From Fitel, Fujikura and 3SAE Technologies
Software-adjustable Parameters
Power Supply: 100 to 240 VAC
Supported Fiber Types: 80 to 1000 μm Polyimide or Carbon Coated
Dimensions: 190 x 200 x 140 mm
Application: Non-contact, Chemical-free Window or End Face Stripping of Tough Polyimide or Carbon Coatings From up to 1,000 µm Diameter Optical Fibers
Product number:
SW11250
Manufacturer:
3SAE
LDS 2.5 Large Diameter Splicing System
Multipurpose Fiber Splicing & Processing System; Fiber Diameter 125-2,500 µm; “Ring of Fire” Heat Source for Even Heating; Alignment of up to 10 Axes; Pitch & Yaw Axes Alignment to 0.01°
The LDS 2.5 Large Diameter Splicing System is the latest version of 3SAE Technologies’ multipurpose fiber splicing and processing system for fiber diameters ranging from 125 to 2,500 µm.
The LDS 2.5 is utilizing 3SAE Technologies’ 30 years of fiber splicing and processing experience and it is specifically designed with flexibility in mind. The LDS 2.5 is a modular system which can be adapted and customized for production of different fused optical components such as high-power fiber combiners, mode field adapters, fiber probes, end cap splicing and splicing dissimilar sized standard or exotic fiber combinations.
Various System Upgrade Packages are available: Tapering Package, Bundling Convenience Package (Tapering Package Required), Polarization Maintaining (PM) Splicing Package, and Integrated Piezo LDF Cleaving System Package. The LDS 2.5 provides capabilities that overcome the hurdles of current fiber component fabrication processes to meet the most demanding requirements.
Designed for reproducibility, precision, and user-friendly operation, the LDS 2.5 provides the user a manufacturing approach to optical component product development. Its extreme flexibility enables customers to realize current and future glass processing and fusion splicing possibilities.
Precision mechanical design, high-contrast optics and absolute control of positional and angular fiber alignment sets the LDS 2.5 apart from competing technologies.
A sophisticated image processing software package allows the user to view, in real time, the progress of a splice or taper. The system handles fiber diameters from 125 µm to 2.5 mm, as well as optics such as prisms, end caps, and lenses, with alignment and fusion of unsurpassed quality.
3SAE Technologies has the ability to offer customized LDS 2.5 systems to meet very specific customer requirements. Please get in touch with the AMS Technologies fiber processing equipment experts to discuss your specific application.
Key Features:
Powerful, Positionable “Ring of Fire®” Heat Source Provides Even Heating for Fiber Splicing, Fiber End-capping, Photonic Crystal Fiber (PCF) Splicing and Many Other Applications Including Tapering, Collapsing and Fusing
Splicing of 125 μm to 2.5 mm Diameter Fibers Using One Machine
System Capable of Splicing Materials With High Melting Temperatures
Ability to Splice Dissimilar Fiber Diameters or Materials
Unique Capability to Fuse Pre-made End Caps With Vastly Dissimilar Diameters Than the Input Fibers
Pitch and Yaw Axes Provide +/- 5° Range of Motion With Automatic 0.01° Alignment
Up to 10 Axes of Alignment
Easy to Use GUI Features Configurable Operator Levels for Production Environments
Scanning Software Scans Fiber Diameters Before or After Splice or Taper
Real-time Data and High-quality Process Images Can Be Captured and Automatically Saved
“Hot” Imaging With Two Independent, Orthogonally Mounted Cameras Enables Users to View Fiber Processes in Real Time
Many Photonic Crystal Fibers (PCF) Can be Spliced With Little or No Air Hole Collapse
Capability of Uniformly Collapsing Photonic Crystal Fiber (PCF)
“Ionic Ablation” Fiber Cleaning Provides a Secondary Cleaning of Optical Fibers
Extremely High Splice Strengths Achievable Without Repetitive Passes of the Plasma Field
Piezo-driven Flexure Stage and Software Package Providing 130 μm of Vibration-free Z-axis Motion With 0.25 μm Theoretical Resolution
Vacuum Holding System for Stable, Precise Control of Hard-to-handle Optical Components
Mechanical Platform Easily Interchangeable With Optional 16 mm Standard Fiber Holder Platform
Applications: Splicing of Fiber End Caps; Splicing Dissimilar Sized Standard or Exotic Fiber Combinations; Tapering; Fabrication of High-power Fiber Laser Components Such as Mode Field Adapters, Pump Combiners and Pump/Signal Combiners
Product number:
SW11243
Manufacturer:
3SAE
LFS Lens Forming Station
Processing Fiber End or Cleave into Ball Lens; Fiber Diameter 125-500 µm; Coating Diameter ≤900 µm; “Ring of Fire” Heat Source for Even Heating; 2 MP B&W Camera; Automatic X, Y & Z Alignment
3SAE Technologies’ Lens Forming Station (LFS) uses the supplier’s patented “Ring of Fire Technology®” which allows users to process a fiber end or cleave into a ball lens of a user-specified diameter.
Utilizing precision mechanics, integrated high-contrast optics and automatic fiber alignment, the LFS is the only commercially available system specifically designed for high-volume manufacturing targeting ease of use, high-accuracy and process repeatability.
The LFS allows users to easily optimize a recipe to achieve a desired ball lens diameter by setting the target diameter and arc controls via the advanced control software. Programmable pass/fail criteria including ball lens diameter, ball lens center and 3SAE Technologies' “Effective Area Radius (EAR)™” measurement can also be adjusted on a per-program basis.
Additional limits can be set to ensure that a prepared fiber of proper diameter is being loaded by the operator before allowing the process to begin. All adjustable parameters can easily be locked out, offering simple "one button" control to the operator while allowing ultimate customization of recipes from an engineer level.
Real-time image processing allows the user to view the lensing of a fiber in process. When lensing process is completed, the user is automatically alerted of pass/fail status based upon program specific criteria.
The 3SAE Lens Forming Station accommodates fiber diameters from 125 to 500 μm (clad outer diameter) and coating diameters up to 900 μm.
Key Features:
Patented Ring of Fire® Heating Repeatability and Stability Ideally Suited for Large-scale Production
Proprietary-alloy Electrodes Couple Extended Life With High Thermal Power Generation and Low Maintenance/Cost
Electrodes Generate Negligible Tungsten Deposits and Require No Specialized Shielding Gas or External Vacuum
2 MP B&W Camera With Dual Telocentric 2X Lens and Intensity-controllable LED Backlight
Effective Area Radius (EAR)™ Measurement Displays the Radius Along the Surface Where the Light Exits the Ball Lens
Automatic X, Y & Z Alignment, Rotational Fiber Holder (Theta) and Fixed Vacuum V Groove
LFS Can Be Rotated to Accommodate Multiple Applications
Dimensions: 333 x 224 x 353 mm (Without Adjustable Feet)
Power Supply: 12/24 VDC
LFS Ships With PC System With Microsoft Windows 7 Operating System, Serial Communication to 3SAE Lens Forming Station Mother Board, USB 2.0 Video, LFS Executable Software and a 23" 1920x1080 High-resolution Wide Screen Monitor
Applications: Processing a Fiber End or Cleave into a Ball Lens of a User-specified Diameter; High-volume Manufacturing
Product number:
SW11244
Manufacturer:
3SAE
Liquid Clamp Cleaver LDF, LCC II Large Diameter Fiber Cleaver
Fiber Size 125-1,000 µm; Circular & Shaped Fiber; Non-angle Cleaving or Angle Cleaving With Fiber Rotation up to 30°; Fiber Holder 16 or 18 mm; Up to 10 Programs
3SAE Technologies’ Liquid Clamp Cleaver II LDF, LCC II is the most advanced large diameter fiber cleaver for circular and shaped fibers from 125 to 1,000 µm. It is available in two different models, the Liquid Clamp Cleaver II-S (LCC II-S) and Liquid Clamp Cleaver II-A (LCC II-A). The LCC II-S is designed for standard, non-angle cleaving, while the LCC II-A features angle cleaving with rotation up to 30°.
The primary cause of bad cleave angles is torsional strain in the fiber, induced by torque from conventional clamps. This patented process features a completely torque-free clamping system, which uses a proprietary metal alloy ingot that melts at less than the boiling point of water.
This lead-free, cadmium-free alloy ingot is specially formulated to solidify tightly around the optical fiber when cooled, providing torque-free clamping even of non-round fibers such as octagonal shape. A solid-state temperature control system rapidly liquifies and solidifies the alloy as needed. When the alloy ingot is depleted by use, it can be easily replaced. These unique alloy ingots are available exclusively from 3SAE Technologies.
Both the LCC II-A and LCC II-S can optionally leverage an integrated manual backstop within the cleaver housing that provides enhanced cleave performance for structured fibers. Alignment of the blade, backstop, and fiber is achieved via the integrated side angle view vision system (requires PC connection). This perspective allows the user to easily verify the proper backstop and blade positioning for various fiber diameters prior to cleaving.
The Liquid Clamp Cleaver LDF, LCC II large diameter fiber cleaver has an on-board LCD that provides continuous status updates and instructs the operator in the proper loading and cleaving sequence. The menu system enables the operator to easily create, modify and use up to ten cleaving programs, allowing efficient transitions between different fiber diameters.
Key Features:
Ability to Cleave Fiber up to 1 mm in Diameter (Fiber Dimensions: 125 to 1,000 μm)
Angled Cleaver With up to 30° of Fiber Rotation (LCC II-A Only)
Compatible With Circular and Shaped Fiber
Lowest Mean Cleave Angles Available
Lowest Standard Deviation Available
Fiber Holder Compatible (16 mm F/H Standard, 18 mm F/H With Fiber Holder Adapter Plate)
Extended Blade Life
Integrated Vision System for Blade, Backstop and Fiber Alignment
Stores up to 10 Programs
PC Interface: RS232 (9 pin D-sub, Male)
USB PC Connection Required for Integrated Vision System
Power Supply: 100 to 240 VAC;
Dimensions: 188 x 165 x 245 mm
Applications: Cleaving Circular and Shaped Fibers From 125 to 1,000 µm Diameter – Non-angle or Angle Cleaving With Rotation up to 30°
Product number:
SW11246
Manufacturer:
3SAE
LTT Linear Tensile Tester
Tensile Test 25 N; Resolution 0.1 N; Pulling Speed 200-1,000 µm/s; Fiber Cladding Diameter 80-400 µm; Fiber Buffer 160-1,000 µm
3SAE Technologies’ LTT Linear Tensile Tester is an automated tension tester for optical fibers with cladding diameters ranging from 80 to 400 μm in diameter. The fiber clamps accommodate coatings up to 1000 μm in diameter.
The LTT Linear Tensile Tester incorporates easy, single button fiber loading and an automated tension test process. The built in LCD reports an acceptable "pass" result and maximum tension, in Newtons (N) or Kpsi, applied to the fiber during the tension test.
The LTT Linear Tensile Tester also supports destructive testing by pulling and displaying the maximum achieved tension.
The built-in LCD and keypad ensure stand-alone operation and provide the operator easy access to software adjustable clamp pressure, maximum tension, tension rate and proof test hold times in ten user selectable and customizable tension programs. These features, in combination with the compact design allow for extreme portability and flexibility for use in laboratory or production environments.
The LTT Linear Tensile Tester includes a universal AC to 12 VDC power supply and requires no additional external connections, such as air for operation or a PC for configuration. An available RS-232 port provides the ability to update the firmware and supports data collection from any appropriately configured computer.
Key Features:
Motorized Clamping System Eliminates Need for External Air Supply
Easy Low-maintenance Bench-top Design
Built-in Graphical LCD Control (No PC Required)
Storage for up to 10 Programs
Supported Fiber Buffer: 160 to 1,000 μm
Tensile Test: 25 N
Resolution: 0.1 N
Pulling Speed: 200 to 1,000 μm/s
Application: Tensile Test of Optical Fibers with Cladding Diameters of 80 to 400 µm
Product number:
SW11252
Manufacturer:
3SAE
PWS Plasma Work Station
Fiber Stripper/Cleaner; Chemical-free; Strip Length 2-55 mm; Fiber Coating Diameter ≤1,000 µm; Translation Speed 0.002-20 mm/s; Fiber Type: Polyimide, Carbon, Gold Coated
3SAE Technologies’ PWS Plasma Work Station is a unique fiber stripper/cleaner for polyimide, carbon and gold coated fibers. This compact, precision-built instrument allows to perform fiber operations that are beyond the ordinary.
Standard thermo-mechanical stripping, solvent cleaning and arc fusion splicing technologies are now over 20 years old and were developed for basic acrylic-coated 125 μm single mode (SM) optical fiber splicing. As fiber technology continues to expand, there are production operations that are difficult or impossible to perform on standard production fiber processing tools.
3SAE Technologies’ PWS Plasma Work Station utilizes the supplier’s patented 3-phase plasma technology to produce a “Ring of Fire®” surrounding the fiber with uniform heat and controlled ionic conditions. Sophisticated software and instrument-grade measurement technology monitors the 3-phase arc to maintain balance and consistency over a broad dynamic range. Temperatures obtainable at the fiber range from less than 100 to well over 3,000 °C.
Many of the operations possible on the PWS Plasma Work Station can be performed in partial vacuum. The PWS system creates vacuum internally from an external air supply. The unique seal and baffle design allows for sufficient sealing around the fibers without causing fiber coating damage. The housing of the PWS is machined from a solid block of aluminum. The electronic and mechanical parts are designed for continuous-duty operation and long-term reliability even with heavy production use.
Tough polyimide, carbon or gold coatings are difficult to remove without severely degrading the fiber’s mechanical integrity. Previous polyimide stripping technologies have either used thermal decomposition, which produces relatively low tensile strength (~100 kpsi), or strong acid/alkali chemistry, which is hazardous and produces toxic waste.
The PWS Plasma Work Station uses ion etching technology to remove polyimide, carbon and gold plating safely and cleanly from the fiber. The stripped region has cleanly tapered interfaces with no charring, and the resulting tensile strength is many times higher (often times >400 kpsi) than conventional stripping methods.
The standard PWS system accommodates a single fiber up to 1,000 μm diameter, with appropriate fixtures. With the available multiple-fiber option, two standard size fibers (125 μm cladding) can be processed simultaneously.
The PWS’s control interface is accessed via the mounted LCD and Keypad. This interface provides operational status updates and provides the operator with complete control of plasma characteristics, temperature and positioning. The operator can quickly and easily recall and store parameters in any one of up to 10 available recipe locations. This allows quick translations between fiber processes.
The 3SAE Technologies team have almost a century of combined experience in the manufacturing and support of custom fiber optic tools. On-site CNC machining and electronic assembly capability enables 3SAE Technologies to act quickly to create customized programming, interfaces and fixtures to meet unique customer requirements. Contact the AMS Technologies fiber optic tools experts to discuss your customized Plasma Work Station exactly tailored to your project’s requirements.
Key Features:
Compact Bench-top Design
Chemical-free Fiber Stripping and Cleaning
Variable Strip Length: 2 to 55 mm
Translation Speed: 2 μm/s to 20 mm/s
Software-adjustable Parameters
Supported Fiber Diameters: 80 to 1,000 μm
Temperature Range: 1,000 to 3,000 °C+ (@ Standard Pressure), >100 °C to 1,100 °C (in Partial Vacuum)
Compressed Air: External Compressor, 95 psi max.
Power Supply: 100 to 240 VAC, 120 W
Dimensions: 285 x 170 x 170 mm
Applications: Removing Polyimide, Carbon or Metal Coatings, Such as Gold, From Coated Optical Fibers; Removing Polyimide Coatings From Polyimide-coated Wires
Product number:
SW11251
Manufacturer:
3SAE
Thermal Strippers
High Strength & High Strength Adjustable; Fiber Types 30-1,000 µm Coated; Fiber Buffers 80-1,200 µm; Temperature Range 60-200 °C; Dimensions 129.5x73.5x71 mm
3SAE Technologies’ high strength and high strength adjustable thermal strippers are compact, easy-to-use fiber stripping units designed to thermo-mechanically remove coatings from optical fibers.
The high strength thermal stripper supports standard 125 μm optical fibers, including 250, 400 and 900 μm coated fibers. Adjustable temperature and time settings allow it to adapt to stripping a variety of different coatings. The precision, self-centering blade design produces high-strength stripping performance unmatched by previous flat blade strippers.
The high strength adjustable thermal stripper supports optical fibers with cladding diameters from 30 to 1,000 μm, with buffer diameters up to 1,200 μm. This includes standard 250, 400 and 900 μm coated fibers. Adjustable temperature and time settings allow it to adapt to stripping a variety of different coatings and cladding sizes.
Both high strength and high strength adjustable thermal strippers are also available with an extended rail which provides extended stroke for stripping fibers up to 225 mm for various applications including gratings, couplers and combiners.
3SAE Technologies' complete line of preparation tools, including the 3SAE Technologies thermal strippers, are configurable for use with Fitel, Fujikura, 3SAE Technologies or Ericsson fiber holders. Use of fiber holders provides a repeatable handling process across strip, clean, cleave and splice equipment for high-strength splicing and improved yield.
3SAE Technologies' complete line of fiber holder compatible preparation tools incorporates the thermal strippers, USC Ultrasonic Cleaner and fiber cleavers.
Key Features:
Compact, Low-maintenance Bench-top Design
Supported Fiber Types: High Strength: 125 μm Coated; Adjustable: 30 to 1,000 μm Coated
Supported Fiber Buffers: High Strength: 250 to 900 μm; Adjustable: 80 to 1,200 μm
Adjustable Temperature and Time Settings to Accommodate Different Fiber Coatings
Adjustable Temperature Range: 60 to 200 °C, or Ambient
Available Fitel, Fujikura, 3SAE Technologies or Ericsson Fiber Holder Compatible Platforms
Optional Generic Clamp for Use Without Fiber Holders
Dimensions: 129.5 x 73.5 x 71 mm
Power Supply: 100 to 240 VAC
Application: Thermo-mechanically Remove Coatings From Optical Fibers With 30 to 1,000 µm Cladding Diameters and 80 to 1,200 μm Buffer Diameters
Product number:
SW11253
Manufacturer:
3SAE
Thermal Strippers - Extended Rail
High Strength & High Strength Adjustable; Strip Length ≤225 mm; Fiber Types 30-1,000 µm Coated; Fiber Buffers 80-1,200 µm; Temperature Range 60-200 °C; Dimensions 320x73.5x71 mm
3SAE Technologies’ extended rail high strength and high strength adjustable thermal strippers are compact, easy-to-use fiber stripping units designed to thermo-mechanically remove coatings from optical fibers.
Compared to 3SAE Technologies’ standard thermal strippers, extended rail thermal strippers provide extended stroke for stripping fibers up to 225 mm for various applications including gratings, couplers and combiners.
The extended rail high strength thermal stripper supports standard 125 μm optical fibers, including 250, 400 and 900 μm coated fibers. Adjustable temperature and time settings allow it to adapt to stripping a variety of different coatings. The precision, self-centering blade design produces high-strength stripping performance unmatched by previous flat blade strippers.
The extended rail high strength adjustable thermal stripper supports optical fibers with cladding diameters from 30 to 1,000 μm, with buffer diameters up to 1,200 μm. This includes standard 250, 400 and 900 μm coated fibers. Adjustable temperature and time settings allow it to adapt to stripping a variety of different coatings and cladding sizes.
3SAE Technologies' complete line of preparation tools, including the 3SAE Technologies thermal strippers, are configurable for use with Fitel, Fujikura, 3SAE Technologies or Ericsson fiber holders. Use of fiber holders provides a repeatable handling process across strip, clean, cleave and splice equipment for high-strength splicing and improved yield.
3SAE Technologies' complete line of fiber holder compatible preparation tools incorporates the thermal strippers, USC Ultrasonic Cleaner and fiber cleavers.
Key Features:
Extended Rail Provides Extra Stroke for Stripping Fiber Lengths up to 225 mm
Compact, Low-maintenance Bench-top Design
Supported Fiber Types: High Strength: 125 μm Coated; Adjustable: 30 to 1,000 μm Coated
Supported Fiber Buffers: High Strength: 250 to 900 μm; Adjustable: 80 to 1,200 μm
Adjustable Temperature and Time Settings to Accommodate Different Fiber Coatings
Adjustable Temperature Range: 60 to 200 °C, or Ambient
Available Fitel, Fujikura, 3SAE Technologies or Ericsson Fiber Holder Compatible Platforms
Optional Generic Clamp for Use Without Fiber Holders
Dimensions: 320 x 73.5 x 71 mm
Power Supply: 100 to 240 VAC
Application: Thermo-mechanically Remove Coatings From Optical Fibers With 30 to 1,000 µm Cladding Diameters and 80 to 1,200 μm Buffer Diameters
Product number:
SW11254
Manufacturer:
3SAE
TMS Taper Manufacturing Station
Manufacturing of Optical Fiber Tapers, Couplers, Combiners; “Ring of Fire” Heat Source for Even Heating; Integrated Cleaver for ≤500 µm Dia. Fibers; Flow 126 l/min; Pressure 0.4-0.6 Pa
3SAE Technologies’ TMS Taper Manufacturing System with an integrated cleaver is the supplier’s most advanced optical fiber tapering system that provides easy fiber access, unparalleled heating source control, stiction-free pulling results in the highest quality, lowest loss and best repeatability.
The production-ready TMS system is specifically designed to maintain production-level repeatability for manufacturing of optical fiber tapers, couplers and multi-kilowatt class high-power fiber combiners.
The TMS operates in partial vacuum (advantageous in producing adiabatic fiber tapers) and is utilizing the patent pending “Thermally Stabilized Plasma™” technology, which generates a wide and extremely stabilized heat source with a wide dynamic range of operation from <300 to >3000 °C. This allows the width of the plasma field to expand up to 10x along the axis of the fiber.
While narrow profiles create modulations and stress concentrations that induce losses, heat sources with a wider heat profile are better for tapering and bundling of fibers because the pull distance per unit time is distributed over the molten region in accordance with the profile. The TMS system’s wider plasma field flattens and reduces the frequency of modulations in a taper, resulting in ultra-low losses <1%.
Operating in partial vacuum also minimizes oxidation of the electrodes during the tapering process, resulting in virtually debris free tapers. 3SAE Technologies’ blunt electrode design increases life expectancy by >10x while increasing throughput power capabilities for high-power laser systems. High-power testing confirms that TMS does not contaminate the glass surface, eliminating the need for etching and reducing the cost of production and rework.
Three customizable tapering modes are available: single direction, bi-directional and table-based tapering. Table-based tapering allows the flexibility of a syntax-based software program to create a custom taper program while using a simplified LabVIEW-based GUI. Alternately, programs such as "MATLAB" or Microsoft Excel can be utilized to develop the tapering program.
Key Features:
Unsurpassed Heat Source Circumferential Thermal Uniformity for Symmetrical Ultra-low Loss Tapering and Reduced Thermally-induced Component Stress
Contamination-free Heat Source Capable of Producing Ultra-high Strength and Multi-kilowatt Class Optical Fiber Tapers and Combiners
Fastest Cycle Times Based on Standard Splice, Taper and Cleave Cycle Times Averaged Together
In-situ Cleaver Included for Fiber Diameters ≤500 µm
Patent Pending “Thermally Stabilized Plasma™” in Partial Vacuum, Resulting in Highest Quality, Lowest Loss and Best Repeatability
Three Customizable Tapering Modes: Single Direction, Bi-directional and Table-based Tapering
Ultra-low Contamination for High-power Applications
Blunt Electrode Design Increases Life Expectancy by >10x
Dimensions: 75 x 31 x 28 cm, Weight: 44 kg
Power Supply: 24 VDC, 200W
TMS Ships With PC System With Windows Operating System, Serial Communication to TMS Mother Board and a 23” 1920x1080 High-resolution Wide Screen Monitor
Flow: 126 l/min
Pressure: 0.4 to 0.6 MPa (~60 to 90 psi)
Applications: Manufacturing of Optical Fiber Tapers, Couplers and Multi-kilowatt Class High-power Fiber Combiners; Maintaining Production-level Repeatability
Product number:
SW11245
Manufacturer:
3SAE
USC Ultrasonic Cleaner
Small Bowl; Optimized for Fiber Splicing; Fiber Cladding 50-1,500 µm; Fiber Coating 80-2,000 µm; Cleaning Cycle Time 3-48 s; Frequency Tuned Oscillation; Power Supply 100-240 VAC
3SAE Technologies’ USC Ultrasonic Cleaner is a purpose-built ultrasonic fiber cleaner that was designed specifically for fiber splicing applications. Many years of splicing experience went into the functional, ergonomic design that ensures consistent cleaning results and easy fiber loading.
Operation of the 3SAE Technologies Ultrasonic Cleaner is easy and intuitive. The fiber holder rail can be configured to accommodate Fitel, Fujikura, Ericsson or 3SAE Technologies fiber holders. To operate, simply lower the fiber holder down the rail and press the start button. Audible and visual indicators indicate when the fiber should be removed. Additionally, the unit is designed to dip fibers in the ultrasonic bath without the use of fiber holders.
The intensity of cleaning can be adjusted to optimize results for different fiber types and sizes. Programmable presets can be provided for special applications.
3SAE Technologies' complete line of preparation tools, including the ultrasonic cleaners, are configurable for use with Fitel, Fujikura, 3SAE or Ericsson fiber holders. Use of fiber holders provides a repeatable handling process across strip, clean, cleave and splice equipment for high-strength splicing and improved yield.
3SAE Technologies' complete line of fiber holder compatible preparation tools incorporates the thermal stripper, ultrasonic cleaner and fiber cleavers.
Ultrasonic cleaning has long been the preferred means of cleaning optical fibers for critical splicing applications. Today's high-power glass processing applications are sensitive to contamination and fatigue that results from hand cleaning and demand a thorough, non-contact cleaning alternative. Use of an ultrasonic cleaner ensures ultimate cleanliness and is essential for maximizing post process optical fiber performance and reliability.
Key Features:
Optimized for Fiber Splicing
Fiber Cladding: 50 µm to 1.5 mm
Fiber Coating: 80 µm to 2.0 mm
Fiber Holder Compatible for all Fusion Splicers
Fitel, Fujikura, 3SAE Technologies or Ericsson Fiber Holder Compatible Platforms Available
Compact, Low-maintenance Bench-top Design
Fast Cycle Time
Adjustable Cleaning Times, Cycle Time: 3 to 48 s
One-touch Operation
Frequency Tuned Oscillation
One-step Alcohol Disposal
Operator Independent
Dimensions: 76 x 134 x 191 mm
Power Supply: 100 to 240 VAC
No PC Connection Required
No Calibration Required
Application: Ultrasonic Cleaning of Optical Fibers; Fiber Splicing
Product number:
SW11248
Manufacturer:
3SAE
USC XL Ultrasonic Cleaner
Extra Large Bowl; Max. Component Length 200 mm; Cleaning Cycle Time 3-48 s; Frequency Tuned Oscillation; Power Supply 100-240 VAC, 12 VDC
3SAE Technologies’ USC XL Ultrasonic Cleaner is a purpose-built ultrasonic cleaner specifically designed for fiber optic applications. Its unique wide bowl design is especially well-suited for cleaning long lengths of optical fiber and other large components up to 200 mm in length.
Many years of cleaning experience went into the functional, ergonomic design that ensures consistent cleaning results. Cleaning is accomplished across the length of the bowl using dual transducers that generate a sweeping frequency that is optimized to target the various sizes of particles that adhere to fiber after removing the outer protective coating.
Operation of the USC XL is easy and intuitive. Adjustable clamps are located across the width of the bowl which load "up" in a horizontal position and then tilt "down" to lower the fiber into the cleaner and facilitate quick loading and hands-free operation. Audible and visual indicators signal when the fiber should be removed. The duration of the cleaning can be adjusted quickly and easily to optimize cycle times for different fiber types and sizes.
Ultrasonic cleaning has long been the preferred means of cleaning optical fibers for critical splicing applications. Today's high-power glass processing applications are sensitive to contamination and fatigue that results from hand cleaning and demand a thorough, non-contact cleaning alternative. Use of an ultrasonic cleaner ensures ultimate cleanliness and is essential for maximizing post process optical fiber performance and reliability.
Key Features:
Large and Wide Bowl for Cleaning Long Fiber Lengths or Components up to 200 mm in Length
Adjustable Cleaning Times, Cycle Time: 3 to 48 s
Frequency Tuned Oscillation
No Calibration Required
No PC Connection Required
Included Cover Reduces Contamination and Evaporation
Operator-independent and Hands-free Operation
Dimensions: 44 x 23 x 22 cm
Power Supply: 100 to 240 VAC, 12 VDC/12 A
Application: Ultrasonic Cleaning of Optical Fiber and Other Large Components up to 200 mm in Length
Product number:
SW11247
Manufacturer:
3SAE