Skip to main content

LFS Lens Forming Station

Product information "LFS Lens Forming Station"

Processing Fiber End or Cleave into Ball Lens; Fiber Diameter 125-500 µm; Coating Diameter ≤900 µm; “Ring of Fire” Heat Source for Even Heating; 2 MP B&W Camera; Automatic X, Y & Z Alignment

3SAE Technologies’ Lens Forming Station (LFS) uses the supplier’s patented “Ring of Fire Technology®” which allows users to process a fiber end or cleave into a ball lens of a user-specified diameter.

Utilizing precision mechanics, integrated high-contrast optics and automatic fiber alignment, the LFS is the only commercially available system specifically designed for high-volume manufacturing targeting ease of use, high-accuracy and process repeatability.

The LFS allows users to easily optimize a recipe to achieve a desired ball lens diameter by setting the target diameter and arc controls via the advanced control software. Programmable pass/fail criteria including ball lens diameter, ball lens center and 3SAE Technologies' “Effective Area Radius (EAR)™” measurement can also be adjusted on a per-program basis.

Additional limits can be set to ensure that a prepared fiber of proper diameter is being loaded by the operator before allowing the process to begin. All adjustable parameters can easily be locked out, offering simple "one button" control to the operator while allowing ultimate customization of recipes from an engineer level.

Real-time image processing allows the user to view the lensing of a fiber in process. When lensing process is completed, the user is automatically alerted of pass/fail status based upon program specific criteria.

The 3SAE Lens Forming Station accommodates fiber diameters from 125 to 500 μm (clad outer diameter) and coating diameters up to 900 μm.

Key Features:

  • Patented Ring of Fire® Heating Repeatability and Stability Ideally Suited for Large-scale Production
  • Proprietary-alloy Electrodes Couple Extended Life With High Thermal Power Generation and Low Maintenance/Cost
  • Electrodes Generate Negligible Tungsten Deposits and Require No Specialized Shielding Gas or External Vacuum
  • 2 MP B&W Camera With Dual Telocentric 2X Lens and Intensity-controllable LED Backlight
  • Effective Area Radius (EAR)™ Measurement Displays the Radius Along the Surface Where the Light Exits the Ball Lens
  • Automatic X, Y & Z Alignment, Rotational Fiber Holder (Theta) and Fixed Vacuum V Groove
  • LFS Can Be Rotated to Accommodate Multiple Applications
  • Dimensions: 333 x 224 x 353 mm (Without Adjustable Feet)
  • Power Supply: 12/24 VDC
  • LFS Ships With PC System With Microsoft Windows 7 Operating System, Serial Communication to 3SAE Lens Forming Station Mother Board, USB 2.0 Video, LFS Executable Software and a 23" 1920x1080 High-resolution Wide Screen Monitor

Applications: Processing a Fiber End or Cleave into a Ball Lens of a User-specified Diameter; High-volume Manufacturing

Manufacturer "3SAE"
Related links of the manufacturer

Similar products

8oz Dispenser Bottle with Plastic Twist-Lock
8oz Solvent Dispenser with Touch-and-Go Pump
Product number: C007016-6
Manufacturer:
AutoStrip II Window Stripping Unit
Automated, Mid-span; Window Strip Length 2-150 mm; Fiber Coating Diameter ≤1,000 µm; Fiber Cladding 125-400 µm; Pulling Speed 20-100 mm/min The AutoStrip II is designed for fast, chemical free window stripping of optical fibers. Utilizing SAE Technologies’ patented “Burst Technology™”, this system accomplishes the often difficult task of window stripping fibers with acrylate coating diameters up to 1,000 µm. The AutoStrip II automated, mid-span window stripping unit meets the need for variable window strip lengths at high strength and ultra cleanliness. The proven Burst Technology™ method instantly vaporizes the fiber coating. The result is a clean, stripped fiber at substantially higher strength than any mechanical stripping method. The fiber is free of debris at 400x magnification. Equipped with a built-in, high-force fiber tensile tester, the AutoStrip II system can pull the fiber up to 20 N (235 kpsi). To ensure high quality, repeatability and high production yield, all critical processes and parameters such as stripping distance, burst temperature, burst speed, and strength test are controlled automatically by a built-in microprocessor. The AutoStrip II can be used as a stand-alone unit or integrated into different sub-systems. The use of chemicals for high-strength fiber stripping is now a thing of the past! Key Features: Chemical-Free (No Cleaning or Stripping Chemicals Required) Easy, Low-maintenance Bench-top Design Fast Cycle Time & High First-pass Yield Accommodates Acrylate Coating Fiber Diameters up to 600 μm (Custom Nozzles up to 1,000 μm) Variable Window Strip Lengths From 2 up to 150 mm Fiber Cladding: 125 to 400 μm Fiber Strength: Typical >35 N on 125 μm Fiber Fiber Cleanliness: Free of Debris at 400x Magnification Built-in High-force Linear Tensile Tester, Tensile Strength: 0 to 20 N Pulling Speed: 20 to 100 mm/min, Hold Time: 0 to 5 s Power Supply: 115 to 230 V AC Compressed Air: External Compressor, 95 psi - 5 SCFM Flow PC Interface: RS232C Software-adjustable Parameters Automated Fiber Clamps Built-in Graphical LCD Control Storage of up to 10 Programs Dimensions: 465 x 315 x 225 mm Application: Automated, Mid-span Window Stripping of Optical Fibers With Acrylate Coating Diameters up to 1,000 µm
Product number: SW11249
Manufacturer:
CMS Combiner Manufacturer System
Optical Fiber Splicing/Processing System; Heat Source <300->3,000 °C; Splicing of 125-2,000 µm Dia. Fibers; Automatic Bidirectional Tapering ≤175 mm Length; Semi-automatic Cleaving of Fibers ≤500 µm Dia. 3SAE Technologies’ CMS Combiner Manufacturing System is the supplier’s latest and most advanced optical fiber splicing/processing system. The CMS is specifically designed to maintain production level repeatability for multi-kilowatt class high-power fiber combiners and other fused optical components. The CMS system operates in partial vacuum and is utilizing the unique “Thermally Stabilized Plasma™” technology which generates an extremely repeatable and stabilized heat source with a wide dynamic range of operation from <300 °C to >3000 °C. This makes the CMS ideal for repeatable glass processing and high-volume optical component manufacturing. The main CMS functionalities are:SPLICING Splicing of 125 to 2000 µm fibers supported Automatic alignment with an exclusive <50 nm X and Y fiber positional resolution Automatic pitch and yaw alignment End cap splicing for cylindrical, chamfered and tapered end caps TAPERING Taper lengths of up to 175 mm supported in bidirectional mode Automatic taper creation via intuitive software interface or manual table editing Exclusive "Table Based Tapering™" software included for easy user level single direction or bidirectional taper program creation and nearly infinite engineer level process control CLEAVING Semi-automatic in-situ cleaving of fibers up to 500 µm Adjustable precision cleaving location via image feedback Key Features: Extremely Repeatable Glass Processing Heat Source Ideal for High-volume Optical Component Manufacturing With a Range of Operation From <300 °C to >3000 °C Unsurpassed Heat Source Circumferential Thermal Uniformity for Symmetrical Ultra-low Loss Tapering and Reduced Thermally Induced Component Stress Contamination-free Heat Source Capable of Producing Ultra-high-strength Multi-kilowatt Class Optical Components Fastest Cycle Times Based on Standard Splice, Taper and Cleave Cycle Times Averaged Together In-situ Cleaver Included for Fiber Diameters ≤500 µm Applications: Splicing/Processing of Optical Fibers; Repeatable Glass Processing; High-volume Optical Component Manufacturing; Maintaining Production Level Repeatability for Multi-kilowatt Class High-power Fiber Combiners and Other Fused Optical Components
Product number: SW11242
Manufacturer:
CSL Capillary Speed Loader
Rapid Loading of up to 19 Fibers; Fiber Fixtures for 700, 870 µm Outer Diameter & Custom; Air Gap Fiber Bundle/Capillary 10 µm; Fiber Cleaning With Ultrasound & Chemical; Separate Cleaning and Loading Stages; Onboard Heater 3SAE Technologies’ Capillary Speed Loader (CSL) facilitates rapid loading of up to 19 fibers into a capillary. Using the CSL, fiber bundles can be loaded into a capillary with as little as 10 μm of air gap between the bundle and the capillary. The CSL utilizes a funnel shaped capillary to hold the capillary during the fiber loading process. The system uses an ultrasonic cleaner in conjunction with acetone or chemical of choice, to lubricate and remove static from the fibers during the loading stage. The ultrasonic cleaner features one touch operation with a user adjustable cycle and visual and audible notifications. Two individual reservoirs facilitate separate cleaning and loading stages. The CSL also includes an onboard heater to expedite the evaporation process of the acetone after loading. The CSL Capillary Speed Loader includes standard fixturing for 700 μm and 870 μm outer diameter capillaries. Custom sizes are available on request. Key Features: Rapid Loading of up to 19 Fibers into a Capillary Separate Cleaning and Loading Reservoirs One-touch Ultrasonic Operation Onboard Heater Application: Rapid Loading of Fiber Bundles with up to 19 Fibers into a Capillary
Product number: SW11241
Manufacturer:
Double-Ended Fiber Optic Scribe, Carbide
Carbide Tip Fiber Optic Scribe
Product number: C007013-0
Manufacturer:
Only 3 available
Double-Ended Fiber Optic Scribe, Ruby
Ruby Tip Fiber Optic Scribe The  45-357 Reversible-Blade Fiber Optic DualScribe™ has a double-ended Ruby blade with a 30° single-bevel edge,
Product number: C014309-6
Manufacturer:
Double-Ended Fiber Optic Scribe, Sapphire
Sapphire Tip Fiber Optic Scribe The  45-358 Sapphire scribe comes with blue handle for easy identification
Product number: C007012-6
Manufacturer:

Customers also viewed

CSL Capillary Speed Loader
Rapid Loading of up to 19 Fibers; Fiber Fixtures for 700, 870 µm Outer Diameter & Custom; Air Gap Fiber Bundle/Capillary 10 µm; Fiber Cleaning With Ultrasound & Chemical; Separate Cleaning and Loading Stages; Onboard Heater 3SAE Technologies’ Capillary Speed Loader (CSL) facilitates rapid loading of up to 19 fibers into a capillary. Using the CSL, fiber bundles can be loaded into a capillary with as little as 10 μm of air gap between the bundle and the capillary. The CSL utilizes a funnel shaped capillary to hold the capillary during the fiber loading process. The system uses an ultrasonic cleaner in conjunction with acetone or chemical of choice, to lubricate and remove static from the fibers during the loading stage. The ultrasonic cleaner features one touch operation with a user adjustable cycle and visual and audible notifications. Two individual reservoirs facilitate separate cleaning and loading stages. The CSL also includes an onboard heater to expedite the evaporation process of the acetone after loading. The CSL Capillary Speed Loader includes standard fixturing for 700 μm and 870 μm outer diameter capillaries. Custom sizes are available on request. Key Features: Rapid Loading of up to 19 Fibers into a Capillary Separate Cleaning and Loading Reservoirs One-touch Ultrasonic Operation Onboard Heater Application: Rapid Loading of Fiber Bundles with up to 19 Fibers into a Capillary
Product number: SW11241
Manufacturer: