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Adhesives Dispensing Tools
Control System Electronic, Image Recognition; Number of Axes Controlled 3; Travel Range 80-500 mm; Operating Speed 1-500 mm/s; Repetitive Position Accuracy ±0.005 mm Mushashi Engineering’s IMAGEMASTER 350PC Smart series of desktop gate-type dispensing robots with camera alignment and laser Z follow features PC control image recognition and provides a fusion dispensing “core” technologies with Musashi Engineering’s desktop robot platform. With its automatic correction for individual differences in works and pallet array errors, the IMAGEMASTER 350 PC Smart series provides complete 3-D alignment, approximately 30% improvement in operation efficiency leading to significantly reduced labour time, yield improvement thanks to high-quality dispensing, as well as operability improvement and reduction in programming effort. This series’ new edge-detection function with support for various work shapes allows for adjustment of the position of work using image processing in a broader range of conditions, including works that could not be detected previously. Coordination with the dispenser is improved by the SynchroSpeed™ function, achieving a constant drawing width that is independent of robot speed. Thus, high-quality dispensing is implemented without the need for complicated adjustments. With its repetitive positioning accuracy of ±0.005 mm, the IMAGEMASTER 350PC Smart series offers high levels of dispensing quality for enhanced yield. Available with X- and Y-axis working areas from 200 to 500 mm, these dispensing robots are suitable for a variety of workspace environments. Musashi Engineering’s IMAGEMASTER 350PC Smart series allows fully automated, high- 3-axial dispensing – for example dispensing various optical adhesives in photonics applications. A broad portfolio of accessories is available for Musashi Engineering’s dispensers, ranging from high-precision, high-quality, highly reliable syringes & accessories to unique nozzles and needles that can handle any type of fluid and dispensing requirements as well as other accessories for dispensers. Specifications: Name 350PC Smart SM200ΩX 350PC Smart SM300ΩX 350PC Smart SM400ΩX 350PC Smart SM500ΩX Model 350PCS-SM200OMEGAX 350PCS-SM300OMEGAX 350PCS-SM400OMEGAX 350PCS-SM500OMEGAX Number of Controlled Axes 3 Axes Control Method PTP Control, Interpolation Control Travel Range X, Y-Axes 200 x 200 mm 300 x 300 mm 400 x 400 mm 500 x 500 mm Z-Axis 80 mm PTP Operation Speed Setting Range X, Y Axes 1 to 500 mm/s Z-Axis 1 to 400 mm/s Interpolation Operation Speed Setting Range X, Y Axes 0.1 to 500 mm/s Z-Axis 0.1 to 400 mm/s Repetitive Positioning Accuracy X/Y/Z ±0.005 mm Transportable Weight (*1) 20 kg Rated Power Supply 100 to 240 VAC, 50/60 Hz Power Consumption (*1) 250 W 300 W External Dimensions (*1) Width 465 mm 595 mm 695 mm 795 mm Depth 460 mm 570 mm 670 mm 770 mm Height 590 mm 590 mm 590 mm 590 mm Weight (*1) 47 kg 60 kg 79 kg 94 kg *1 This is a reference value and varies according to option configurations. Key Features: Support SynchroSpeed™ Function for Coordination With Dispenser Edge Detection Function Supporting Various Work Shapes Dispense Correction Function Syringe Setup Gap Measurement Data Retention Nozzle Cleaning and Test Shot Production Management Functions: Production Log, Process Monitoring Inspection Functions: Dimension Measurement, Dispense Path Trace, Map Generator, Simple Dispense Shape Judgment Other Functions: 3-D Alignment, Work Height Measurement, Nozzle Height Detection, Offset, Nozzle Gap Correction, Automatic Focus, Log Options: Leakage Protection Box, Field Network Unit, Teaching Pendant Set, External Operation Box, Work Bases, Holder Units, Nozzle Cleaner, Protection Cover, Signal Tower, Dispenser Connection Cable Fast and Easy Programming Complete 3D Alignment Also Available in Clean Room Edition CE Marking Certified, EU RoHS Compliant Applications: Fully Automated, High-precision and Fast Dispensing of Optical Adhesives, Solder, UV Adhesives, Threadlockers and Other Fluids
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Volume Measuring & Plunger Dispensing System; Dispensing Volume 0.00001-0.65 ml; Viscosity Range 1-100,000 mPa*s; Liquid Material Supply Pressure 0.001-0.500 MPa Musashi Engineering’s volume measuring type digitally controlled dispenser MEASURING MASTER™ MPP-1 provides precisely constant volume dispensing of fluids with variable or changeable viscosity – for example dispensing various optical adhesives in photonics applications. This system’s ultra-precise dispensing is available thanks to a volume measuring type, digitally controlled plunger. With its wide range of pump capacity variations, MEASURING MASTER™ MPP-1 allows to select pump capacity (fully filled volume) to suit application requirements. Various customizations are available to suit liquid material specifications. An optional slit nozzle allows even full-surface film dispensing in a single pass. A broad portfolio of accessories is available for Musashi Engineering’s dispensers, ranging from high-precision, high-quality, highly reliable syringes & accessories to unique nozzles and needles that can handle any type of fluid and dispensing requirements as well as other accessories for dispensers. Key Features: Ultra-precision Constant Volume Dispensing of Liquid Material With Varying Viscosity Wide Applicable Viscosity Range: 1 to 100,000 mPa*s Storage Capacity for as Many as 400 Channels of Dispensing Conditions Provided by Multi-channel Set Dispensing Volume to Suit Capacity and Density High Resolution High Linearity Tool-less Operation: Fluid Replacement Executable Without Any Tool Easy Maintenance for Fluid-exposed Part Dispensing System: Volume Measuring Type & Plunger Type Control System: Microcomputer Digital Control System Dispensing Volume Range Standard Type: 0.15 ml Dispensing Volume Range B1 Type: 0.15, 0.30 or 0.65 ml Minimum Dispensing Volume Setting Value: From 0.00001 ml Liquid Material Supply Pressure Range: 0.001 to 0.500 MPa Applicable Containers: Syringe (10, 20, 30, 50 or 70 ml) Channel Number: 400 Channels Rated Voltage: 100 to 240 VAC, 50/60 Hz Power Consumption: 25 W Dimensions Controller Section: Width 300 mm x Depth 250 mm x Height 111 mm (Excluding Protrusion) Weight Controller Section: Approx. 4.5 kg Dimensions Head Section: Width 25 mm x Depth 86.5 mm x Height 320 mm (Excluding Protrusion): Weight Head Section: Approx. 850 g (Not Containing Container and Liquid Material) CE Marking Certified, EU RoHS Compliant Applications: Constant Volume Dispensing of Fluids With Changeable Viscosity; Dispensing into Vial Bottles; Potting of Sensor Components; OCR (Dam); Oil Filling With Precise and Constant Volume; Dispensing of Battery Electrolyte; Ink Dispensing; Underfilling
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Volume Measuring & Plunger Dispensing System; Dispensing Volume 0.0001-7 ml; Liquid Material Supply Pressure 0.001-0.500 MPa; Containers Barrel Cartridge, Tank, Pail Can Musashi Engineering’s volumetric type digitally controlled dispenser MEASURING MASTER™ MPP-3 provides precisely constant high-capacity volume dispensing of fluids with variable or changeable viscosity – for example dispensing various optical adhesives in photonics applications. MEASURING MASTER™ MPP-3’s reliable and continuous dispensing is not affected by changes in viscosity with ambient temperature, differences in individual lots or higher liquid material viscosity. Its ultra-precise dispensing accuracy is available thanks to a volume measuring type, digitally controlled plunger pump dispensing system. Excellent constant flow results in stunning line formation. And a suck-back mechanism guarantees superior liquid cut-off. MEASURING MASTER™ MPP-3 allows to connect various liquid material containers such as barrels (170 ml, 340 ml) as well as tanks. Select your container to suit your usage volume and production conditions. A broad portfolio of accessories is available for Musashi Engineering’s dispensers, ranging from high-precision, high-quality, highly reliable syringes & accessories to unique nozzles and needles that can handle any type of fluid and dispensing requirements as well as other accessories for dispensers. Key Features: Large Volume: 10 Times the Capacity Compared to MEASURING MASTER™ MPP-1 Volume Measuring High Dispensing Accuracy Further Improved Productivity Achieved by Significant Increase in Plunger Capacity Original Step-Out-Free Plunger Mechanism Suitable for High Viscose Fluid Dispensing of Abrasive Material Dispensing System: Volume Measuring Type & Plunger Type Control System: Microcomputer Digital Control System Dispensing Volume Range Standard Type: 5, 7 ml Dispensing Volume Range B1 Type: 5, 7 ml Minimum Dispensing Volume Setting Value: From 0.0001 ml Liquid Material Supply Pressure Range: 0.001 to 0.500 MPa Applicable Containers: Barrel Cartridge (170, 340 ml), Tank, Pail Can Channel Number: 400 Channels Rated Voltage: 100 to 240 VAC, 50/60 Hz Power Consumption: 53 W Dimensions Controller Part: Width 300 mm x Depth 250 mm x Height 111 mm (Excluding Protrusion) Weight Controller Part: Approx. 5.2 kg Dimensions Head Part: Width 46 mm x Depth 83 mm x Height 414 mm (Excluding Protrusion): Weight Head Section: Approx. 2.8 kg (Not Containing Container and Liquid Material) CE Marking Certified, EU RoHS Compliant Applications: Constant High-capacity Volume Dispensing of Fluids With Changeable Viscosity; CIPG (Gasket); Dispensing of Two-component Radiant Adhesives; OCR (Fill)
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Control System Electronic, Pneumatic; Dispensing Pressure 0-700 kPa; Dispensing Time 0.010-9999 s; Vacuum Pressure -20-0 kPa Musashi Engineering’s high-precision digital air pulse dispenser controller ML-5000XII provides excellent dispensing accuracy that is achieved thanks to the integration of an air pulse stabilization circuit. Sophisticated engineering has resulted in a compact installation area reduced by 65%. The ML-5000XII system’s input signal is selectable between “no voltage” and “applied voltage”, with voltage levels of 5 V, 12 V or 24 V by use of an input signal selection DIP-switch. This compact dispensing systems features special functions like a digital vacuum drip prevention mechanism with micrometer specification, a stopwatch function or a dedicated shot switch that ensure high-quality dispensing of a broad range of fluids like various optical adhesives in photonics applications. A broad portfolio of accessories is available for Musashi Engineering’s dispensers, ranging from high-precision, high-quality, highly reliable syringes & accessories to unique nozzles and needles that can handle any type of fluid and dispensing requirements as well as other accessories for dispensers. Key Features: Excellent Dispensing Accuracy Integrated Air Pulse Stabilization Circuit Compact Installation Area Dimensions: 188 x 198 x 76 mm DIP-switch for Input Signal Voltage Selection Control System: Electronic/Pneumatic Pressure Adjusting Range: 0 to 700 kPa Vacuum Pressure: 0 to -20.0 kPa Dispensing Time Setting Range: 0.010 to 9,999 s LED Digital Display Digital Vacuum Drip Prevention Mechanism (Micrometer Specification) Stopwatch Function Shot Switch Input/Output Signal Maximum Supply Air Pressure: 800 kPa (Dispensing Pressure +100 kPa or More) Power Supply: 100 to 240 VAC, 50/60 Hz Power Consumption: 17 W Weight: 4 kg CE Marking Certified, EU RoHS Compliant Applications: High-precision Dispensing of Optical Adhesives, Solders, Other Fluids
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Control System Microprocessor Digital; Dispensing Pressure 5.0-700.0 kPa; Dispensing Time 0.001-9999 s; Vacuum Pressure -20-0 kPa Due to the integration of an air pulse stabilization circuit (PAT), Musashi Engineering’s high-precision digital air pulse dispenser controller ML-6000X provides superior discharging performance, eliminates dispensing volume fluctuation and implements excellent dispensing accuracy. The ML-6000X air pulse dispenser controller is equipped with a variety of next-generation functions that enable integrating the device in industry 4.0 applications. Simplified log functions record parameters like dispensing pressure, vacuum pressure, channel, or dispensing model. Various error and alarm signals are generated like residual quantity warning, pressure abnormality, solenoid valve alarm and others. With its user-friendly 2.4 inch colour graphic LCD display and multi-language support, the ML-6000X air pulse dispenser allows for easy set-up and operation. A broad portfolio of accessories is available for Musashi Engineering’s dispensers, ranging from high-precision, high-quality, highly reliable syringes & accessories to unique nozzles and needles that can handle any type of fluid and dispensing requirements as well as other accessories for dispensers. Key Features: Dispensing Method: Air Pulse Dispensing Modes: Timed Mode, Manual Mode Excellent Dispensing Accuracy Eliminates Dispensing Volume Fluctuation Integrated Air Pulse Stabilization Circuit (PAT) Control System: Microprocessor Digital Display: 2.4 Inch Colour Graphic LCD Dispensing Pressure Adjustment Range: 5.0 to 700.0 kPa Vacuum Pressure Setting Range: 0 to -20.0 kPa Number of Channels: 100 Main Functions: Simplified Log, Simplified Remaining Volume Detection, Interval, Channel Registration, Channel Switching, Manual/Timed Mode Switching, Dispensing Count, Error Output, Alarm Output, Stop Watch Dispensing Time Setting Range: 0.001 to 9999 s Interface: RS232 Serial Communication Maximum Supply Air Pressure: 800 kPa (Dispensing Pressure +100 kPa or More) Power Supply: 24 VDC (D-Sub 25-pin) or 100 to 240 VAC, 50/60 Hz (With AC Adapter) Power Consumption: 12 W Dimensions: 180 x 185 x 83 mm Weight: 3 kg CE Marking Certified, EU RoHS Compliant Applications: High-precision Dispensing of Optical Adhesives, Solders, Ag Paste, Other Fluids
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Dispensing Mode Timed, Manual; Dispensing Pressure 20-800 kPa; Dispensing Time 0.01-999.9 s; Vacuum Pressure -20-0 kPa Best suited for two-component adhesive dispensing, Musashi Engineering’s digital air pulse dispenser controller ML-808GX has the capacity to handle variations in the fluid viscosity. While viscosity change generally prevents stable dispensing of two-component adhesives like some kinds of optical adhesives, the ML-808GX dispenser achieves fluid control with high level of precision by preventing the fluctuation of dispensing volume caused by viscosity change, water head variation or pot life of the fluid to be used. The ML-80GX system allows the user to perform stable high-definition line dispensing of two-component as well as single-component fluid. The performance of your automated production lines will be improved by the highly sophisticated digital control and advanced versatile functions of this digital dispenser. Auto Increment Function: Predetermined dispensing conditions are automatically changed in a step-by-step manner. Stable dispensing that follows the viscosity change of liquid has been achieved. Auto Slope Function: Automatic calculation of dispensing conditions following viscosity change. Required setting is only two steps at start and end. Significantly reduced setup time. Express Shot Function: Variable line width at a constant drawing speed can be performed. Accessories: 5cc syringe adapter with 1 m tube length: Used to carry the compressed air from the dispenser housing to the syringe – enabling one-touch connecting and excellence in liquid stable dispensing with high level of airtightness. Foot switch: Used to trigger and stop dispensing with your foot. Nozzles and needles: Only the best parts are used on the liquid outlet in order to achieve the maximum precision. Musashi Engineering’s wide range of unique needles and nozzles can handle any type of fluid and dispensing requirements. Syringes & accessories: High-precision, high-quality, highly reliable syringes are specialized to meet the most severe requirements of precision dispensing operations. Other acccessories for dispensers: From accessories that improve operating efficiency to parts that can connect different systems. Key Features: High-precision Dispenser Flexible With Viscosity Change Auto Increment Function Auto Slope Function Express Shot Function Enables Variable Line Width at Constant Drawing Speed Equipped With Air Pulse Stabilization Circuit (PAT.) as Standard Substantial Communication Function, Best Suited for Integration into Automated Machinery Also Available as Clean Room Dispenser Dispensing Conditions Can be Edited on a PC With Use of Dedicated Software MuCOM for ML-808GX Dispensing Modes: Timed, Manual Pressure Setting Range: 20 to 800 kPa Dispensing Duration Range: 0.01 to 999.9 s Vacuum Pressure Range: 0 to -20 kPa Power Supply: 90 to 264 VAC, 47 to 63 Hz Power Consumption: 40 W Dimensions: 255 x 325 x 102 mm Weight: 5 kg CE Marking Certified, EU RoHS Compliant Applications: Flexibly Usable for All Kinds of Dispensing Scenes; Dispensing of Optical Adhesives, Solders, Other Fluids; Sealant Dispensing of PUR for Smartphone Cover; Dispensing of 2-part Epoxy Adhesive to Motors
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Preconfigured for EpoTek 353ND. Fully programmable for other adhesives. Controller's performance enhanced Pressure changing performance improved by 600% - Quick line width change achieved thanks to EXPRESS SHOT function Pressure stability performance improved by 150% - Exert outstanding capability when equipped on FA machine I/O control additional function - Controllable from PLC at will, RS-232C communication also available. New Functions of software Conditioning mode for 2-part Adhesive new developed - Automatically setup dispensing condition on the basis of test condiotions Recipe management of dispensing conditions new idea - Dispensing conditions changing in accordance with time passage stored on an item by item basis
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Dispensing Mode Timed, Manual, Fine Timed, Fine Manual; Volume Measurement Dispensing System; Dispensing Volume 0.0001-50,000.000 µl Musashi Engineering’s NANO MASTER SMP dispenser series are very useful for dispensing extremely small doses of solvents and volatile materials. NANO MASTER SMP-II and NANO MASTER SMP-III systems feature a digital plunger control system and a super-small volume dispenser for dispensing microscopic amounts as small as 1/1,000,000 mL of fluid. The complete digital control provides excellent repeatability. The NANO MASTER SMP-II/III series offers good performance in super-small volume dispensing, precision separation and constant volume for low viscosity fluids such as solvents and UV setting resins as well as volatile fluids such as alcohol or other volatile solvents. These dispensers can be used in a wide range of applications from research and development to mass production of electronic parts, medicines or optical equipment, for example for dispensing various optical adhesives in photonics applications. A broad portfolio of accessories is available for Musashi Engineering’s dispensers, ranging from high-precision, high-quality, highly reliable syringes & accessories to unique nozzles and needles that can handle any type of fluid and dispensing requirements as well as other accessories for dispensers. Specifications: Product Name SMP-III 30 ml Type SMP-III 50 ml Type SMP-II Model SMP-3-30 SMP-3-50 SMP-2 Dispenser Controller Model SMP3-C SMP2-C Dispensing System Volume Measurement System Control System Microcomputer Digital Control System Applicable Liquid Materials Optical Adhesive; Anaerobic Adhesive, UV Adhesive, Silicon Resin, Liquid Medicine, Volatile Liquid Material, Flux, Ink Applicable Syringe 0.05, 0.5, 1, 5 or 10 ml Micro-syringe, 5, 10, 20, 30 or 50 ml Syringe 5, 10, 20 or 30 ml Syringe Dispensing Modes TIMED Mode, MANUAL Mode, FINE Mode/NORMAL Mode Dispensing Volume Setting Range With 0.05 ml Micro-syringe Selected ... 0.0001 to 500.0000 μl With 0.5 ml Micro-syringe Selected ..... 0.001 to 500.000 μl With 1 ml Micro-syringe Selected …..... 0.001 to 1,000.000 μl With 5 ml Micro-syringe Selected …..... 0.01 to 5,000.00 μl With 5 ml Syringe Selected ..... 0.1 to 5,000.0 μl With 10 ml Micro-syringe Selected …... 0.01 to 10,000.00 μl With 10 ml Syringe Selected ... 0.1 to 10,000.0 μl With 20 ml Syringe Selected …............. 0.1 to 20,000.0 μl With 20 ml Syringe Selected ... 0.009 to 20,000.000 μl With 5 ml Syringe Selected ................. 0.004 to 5,000.000 μl With 30 ml Syringe Selected ... 0.1 to 30,000.0 μl With 10 ml Syringe Selected ............... 0.005 to 10,000.000 μl With 50 ml Syringe Selected ... 0.1 to 48,818.3 μl With 30 ml Syringe Selected ............... 0.009 to 30,000.000 μl With 50 ml Syringe Selected ............... 0.009 to 50,000.000 μl Main Functions Automatic Low Fluid Alarm, Suck Back, Synchro Speed, Dispensing Shot Counter, Stop Watch, Unit Display Switch, Japanese-English Display Switch Number of Channels 400 CH RS-232C Serial Communication Available Input Signals Dispense, Channel Switching, Dispensing Mode Switching, Channel Preset, Channel Step, Synchro Speed ON Output Signals Dispensing Completion/In-dispensing (Selectable), Busy, Error, Remaining Volume Alert, In-maintenance, In-limit, Power On, Replacement Required, Operating Direction Rated Voltage 100 to 240 VAC, 50/60 Hz Power Consumption 45 W 55 W Dispense Head Unit Dimensions Width 90.5 mm 90.5 mm 50 mm Depth 122.5 mm 122.5 mm 87 mm Height 300 mm 381 mm 352.5 mm Weight of Dispense Head Unit 2.3 kg 2.5 kg 1.8 kg Dispense Controller Dimensions Width 300 mm x Depth 250 mm x Height 111 mm Weight of Dispense Controller 4.5 kg Key Features: Super-fine Volume Dispensing Dispense Low-viscosity Materials in Doses as Small as 1/1,000,000 mL Unique Plunger System Eliminates Drips Without Using a Vacuum Small Volume by Dispensing Slowly Without Forming Bubbles Dispensing Volume Can Be Entered Directly Excellent Operability and High Repeatability Remaining Fluid Alarm Function Collective Control Possible Using a Host Computer Micro Syringe Can Be Installed (Optional) CE Marking Certified, EU RoHS Compliant Applications: Super-fine Volume Dispensing; Precision Separate Dispensing; Filling Items With a Specified Volume; Research and Development; Mass Production of Optical Equipment, Electronic Parts, Precision Machinery (Such as Watches or Cameras), or Medicines
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Musashi Engineering has brought together all their accumulated dispensing technology know-how to design a wide range of own unique needles and nozzles for the supplier’s dispenser series that can handle any type of fluid and dispensing requirements. Only the best parts are used on the liquid outlet in order to achieve the maximum high-precision controller performance. By complete automation and skillful, mechanized processing technology, Musashi Engineering can create products that offer the world's highest precision commercial dispensing. The broad portfolio of needles ranges from metal and plastic needles, also double-threaded, curved or sharp versions, needles made from Polypropylene to multi-point dispensing needles. Nozzles are available as super-fine, precision or precision solid types, special nozzles with PTFE coating or Polyethylene double thread screwed tapered versions as well as brush nozzles, nozzles with stoppers, multi nozzles, slit nozzles or any kind of custom-made nozzles. For details please browse the downloadable datasheet and catalog. In case you can’t find a standard solution that meets your project’s dispensing requirements, please contact the AMS Technologies dispensing specialists to discuss your customized solution. Key Features: Lead-free Metal Needles for RoHS Applications Metal Needles With High Durability Disposable Plastic Needles Double-thread Screwed Needles Curved Needles Teflon (PTFE) Coated Nozzles, Also Available With Ultra-fine Needles Polypropylene Soft Needles Multi-point Dispensing Needles: 2-pin, 3-pin or 4-pin Needles Double-thread Screwed Tapered Nozzles Precision & Precision Solid Nozzles Super-fine Nozzles Brush Nozzles Multi Nozzles Slit Nozzles Nozzles With Stoppers Custom-made Nozzles Applications: Liquid Outlet for Dispensing Devices, Solving Any Type of Fluid and Dispensing Requirements
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