TMS Taper Manufacturing Station
Product number:
SW11245
Product information "TMS Taper Manufacturing Station"
Manufacturing of Optical Fiber Tapers, Couplers, Combiners; “Ring of Fire” Heat Source for Even Heating; Integrated Cleaver for ≤500 µm Dia. Fibers; Flow 126 l/min; Pressure 0.4-0.6 Pa
3SAE Technologies’ TMS Taper Manufacturing System with an integrated cleaver is the supplier’s most advanced optical fiber tapering system that provides easy fiber access, unparalleled heating source control, stiction-free pulling results in the highest quality, lowest loss and best repeatability.
The production-ready TMS system is specifically designed to maintain production-level repeatability for manufacturing of optical fiber tapers, couplers and multi-kilowatt class high-power fiber combiners.
The TMS operates in partial vacuum (advantageous in producing adiabatic fiber tapers) and is utilizing the patent pending “Thermally Stabilized Plasma™” technology, which generates a wide and extremely stabilized heat source with a wide dynamic range of operation from <300 to >3000 °C. This allows the width of the plasma field to expand up to 10x along the axis of the fiber.
While narrow profiles create modulations and stress concentrations that induce losses, heat sources with a wider heat profile are better for tapering and bundling of fibers because the pull distance per unit time is distributed over the molten region in accordance with the profile. The TMS system’s wider plasma field flattens and reduces the frequency of modulations in a taper, resulting in ultra-low losses <1%.
Operating in partial vacuum also minimizes oxidation of the electrodes during the tapering process, resulting in virtually debris free tapers. 3SAE Technologies’ blunt electrode design increases life expectancy by >10x while increasing throughput power capabilities for high-power laser systems. High-power testing confirms that TMS does not contaminate the glass surface, eliminating the need for etching and reducing the cost of production and rework.
Three customizable tapering modes are available: single direction, bi-directional and table-based tapering. Table-based tapering allows the flexibility of a syntax-based software program to create a custom taper program while using a simplified LabVIEW-based GUI. Alternately, programs such as "MATLAB" or Microsoft Excel can be utilized to develop the tapering program.
Key Features:
- Unsurpassed Heat Source Circumferential Thermal Uniformity for Symmetrical Ultra-low Loss Tapering and Reduced Thermally-induced Component Stress
- Contamination-free Heat Source Capable of Producing Ultra-high Strength and Multi-kilowatt Class Optical Fiber Tapers and Combiners
- Fastest Cycle Times Based on Standard Splice, Taper and Cleave Cycle Times Averaged Together
- In-situ Cleaver Included for Fiber Diameters ≤500 µm
- Patent Pending “Thermally Stabilized Plasma™” in Partial Vacuum, Resulting in Highest Quality, Lowest Loss and Best Repeatability
- Three Customizable Tapering Modes: Single Direction, Bi-directional and Table-based Tapering
- Ultra-low Contamination for High-power Applications
- Blunt Electrode Design Increases Life Expectancy by >10x
- Dimensions: 75 x 31 x 28 cm, Weight: 44 kg
- Power Supply: 24 VDC, 200W
- TMS Ships With PC System With Windows Operating System, Serial Communication to TMS Mother Board and a 23” 1920x1080 High-resolution Wide Screen Monitor
- Flow: 126 l/min
- Pressure: 0.4 to 0.6 MPa (~60 to 90 psi)
Applications: Manufacturing of Optical Fiber Tapers, Couplers and Multi-kilowatt Class High-power Fiber Combiners; Maintaining Production-level Repeatability
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The AutoStrip II is designed for fast, chemical free window stripping of optical fibers. Utilizing SAE Technologies’ patented “Burst Technology™”, this system accomplishes the often difficult task of window stripping fibers with acrylate coating diameters up to 1,000 µm.
The AutoStrip II automated, mid-span window stripping unit meets the need for variable window strip lengths at high strength and ultra cleanliness. The proven Burst Technology™ method instantly vaporizes the fiber coating. The result is a clean, stripped fiber at substantially higher strength than any mechanical stripping method. The fiber is free of debris at 400x magnification.
Equipped with a built-in, high-force fiber tensile tester, the AutoStrip II system can pull the fiber up to 20 N (235 kpsi). To ensure high quality, repeatability and high production yield, all critical processes and parameters such as stripping distance, burst temperature, burst speed, and strength test are controlled automatically by a built-in microprocessor.
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Chemical-Free (No Cleaning or Stripping Chemicals Required)
Easy, Low-maintenance Bench-top Design
Fast Cycle Time & High First-pass Yield
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Fiber Cleanliness: Free of Debris at 400x Magnification
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SW11249
Manufacturer:
CMS Combiner Manufacturer System
Optical Fiber Splicing/Processing System; Heat Source <300->3,000 °C; Splicing of 125-2,000 µm Dia. Fibers; Automatic Bidirectional Tapering ≤175 mm Length; Semi-automatic Cleaving of Fibers ≤500 µm Dia.
3SAE Technologies’ CMS Combiner Manufacturing System is the supplier’s latest and most advanced optical fiber splicing/processing system. The CMS is specifically designed to maintain production level repeatability for multi-kilowatt class high-power fiber combiners and other fused optical components.
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Semi-automatic in-situ cleaving of fibers up to 500 µm
Adjustable precision cleaving location via image feedback
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Rapid Loading of up to 19 Fibers into a Capillary
Separate Cleaning and Loading Reservoirs
One-touch Ultrasonic Operation
Onboard Heater
Application: Rapid Loading of Fiber Bundles with up to 19 Fibers into a Capillary
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Fiber Type Large Diameter (LD); Fiber Cladding 400-2,000 µm; Non-angle or Angle Polishing <0.30-15° Typ.; Cycle Time 1-3 min; Scrap Fiber Waste <2 mm Typ.
Large diameter (LD) optical fibers are increasingly important in the development of new optical technologies. Cleaving these fibers presents many challenges, more so as the fiber diameter increases. Low angle offsets and smooth, flat end faces are required. Many fibers are non-round or have internal structures that interfere with conventional cleaving. With some fibers priced in hundreds of euros per meter, the length of cutoff scrap must be minimized.
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High First-pass Yield
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Scrap Fiber Waste: <2 mm Typical
Fiber Cladding: 400 to 2,000 µm
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Operator Independent
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Dimensions: 299.7 x 292 x 223.5 mm
Compressed Air: Max 95 psi, 0.6 SCMF
Applications: Splicing of Large Diameter (LD) Fibers up to 2,000 µm Fiber Cladding; Other Large Diameter (LD) Fiber Termination Applications
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Processing Time: 1 to 4 s
Ferrule/Connector Adapters: MT 0°, MT 8°, LC, LC/APC, LC-Duplex, SC, SC/APC, Others
MT Ferrule Capabilities: 4 to 72 Fibers
Adapter Changeover Time: 30 s
Allowable Fiber Protrusion From Ferrule: 0 to 10 mm
Cut Length: Adjustable, 0 to 600 μm From Face of Ferrule
Cut Flatness: +/- 10 μm
Options: Vacuum Dust Collector, Cut Counter, Foot Switch
Power Supply: 100 to 240 VAC, 50/60 Hz + Rechargeable Battery
Dimensions: 108x146x76 mm
Weight: 0.9 kg
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Product number:
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FPU II Window _ End Face Stripping Unit
Fiber Preparation Unit; Chemical-free; Strip Length 2-30 mm; Fiber Coating Diameter 80-1,000 µm; Fiber Type: Polyimide or Carbon Coated
3SAE Technologies’ FPU II Fiber Preparation Unit provides non-contact and chemical-free window or end face stripping of polyimide or carbon coated optical fibers in a small, affordable package.
The FPU II window or end face stripping unit features 3SAE Technologies’ patented “Ring of Fire®” technology which surrounds the fiber with a uniform heat in controlled ionic conditions. This patented low temperature arc plasma process will window or end face strip polyimide and carbon coated fibers quickly and cleanly without use of any mechanical blades, acid or any other chemicals.
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Tough polyimide or carbon coatings are difficult to remove without severely degrading the fiber’s mechanical integrity. Other polyimide stripping technologies use mechanical blades or rapid thermal decomposition, which produces low tensile strength while leaving the fiber dirty. A more commonly used method, strong acid/alkali chemistry, is hazardous and produces toxic waste.
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Chemical-free Fiber Stripping and Cleaning
Variable Strip Lengths: 2 to 30 mm
Compact Bench-top Design
Supports Fiber Holders From Fitel, Fujikura and 3SAE Technologies
Software-adjustable Parameters
Power Supply: 100 to 240 VAC
Supported Fiber Types: 80 to 1000 μm Polyimide or Carbon Coated
Dimensions: 190 x 200 x 140 mm
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