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Deflection Unit Software

Product information "Deflection Unit Software"

Definition of Laser Process Parameters; Creating Drill Patterns, Text Objects and Filling Structures; Bitmap Marking; Multiplying Container; Comprehensive Vector Editing; Pen Management/Assignment; Job Analytics; Integration of SP-ICE-3 Control Card

Raylase sees itself as a full-range supplier, offering a complete portfolio – from deflection units to control electronics and the corresponding laser processing software. Raylase’s deflection unit software makes tailor-made solutions possible and guarantees that machine manufacturers can drive their product development forward and venture into the high-performance arena. The resulting combination of lasers, laser deflection units and the corresponding software improves performance and reduces costs.

The RAYGUIDE software architecture is designed to respond quickly and flexibly to ever-changing and increasingly complex applications, while simultaneously guaranteeing a high degree of product stability. RAYGUIDE offers a wide range of features, and its functional scope will be enhanced on an ongoing basis to meet your growing requirements. For customers that want to access RAYGUIDE functions from their own user interfaces, Raylase offers a software development kit (SDK). This is a program library that also incorporates all the application benefits of RAYGUIDE. The interface is programmed in the Dot.Net environment.

The Multi-Point Editor is a software application for creating and editing RAYLASE correction files to adapt them to the individual opto-mechanical situation of each laser system. The correction files provided for your deflection unit by the manufacturer already take into account the respective wavelength, the aperture of the deflection unit, the working distance and much more. In this way, sufficient accuracies can be ensured for many applications.

Nevertheless, each system has individual tolerances. In addition, alignment errors occur during the setup of your system, which must be compensated for in order to achieve even higher accuracies in scan field calibration. Raylase provides you with the Multi-Point Editor software free of charge. You do not need a license to use it. NOTE: When using the RAYGUIDE laser process software, the Multi-Point Editor application is already included as an integral part.

Key Features RAYGUIDE:

  • Optically Innovative User Interface With User-defined Configuration of the Required Panels
  • Full Integration of the Raylase SP-ICE-3 Control Card
  • Equipped With Functions to Support all Existing and New Raylase Deflection Units
  • Definition of Laser Process Parameters
  • Creating Drill Patterns, Text Objects and Filling Structures
  • Bitmap Marking, Multiplying Container, Pen Management/Assignment, Job Analytics
  • Agile Architecture for Responding Quickly to New Requirements
  • Easy Integration into Automated Production Environments
  • Comprehensive Vector Editing: Powerful Toolbox to Optimize Vector Graphics
  • Integrate Part or the Complete GUI into Your Machine’s HMI
  • Use Plugins to Integrate Individual Functions into RAYGUIDE
  • Powerful Multi-point Editor Tool is Integral Component of RAYGUIDE User Interface
  • Manage Multiple Control Cards and Associated Deflection Units
  • Emulated Control Card Allows to Perform Many tasks Without Connecting a Control Card

Key Features MULTI-POINT-EDITOR:

  • Calibration of the XY Correction Values
  • Calibration of the Z Correction Values for the Third Optical Axis (if Available)
  • Creation of a Correction Table for the Local Adjustment of Laser Power
  • Creation of a Specially Defined Correction File by Entering Optical Parameters
  • Direct Marking of the Calibration Pattern (in Connection With the Use of a SP-ICE-3 Control Card)
  • Definition of a Sub-field (if Not the Whole Scan Field is Used)
  • Selection From Various Calibration Patterns
  • Direct Input of Scaling, Rotation, Offset and Trapezoidal Deviations
  • Import Function of Measured Values
  • Various Visualization Options of the Calibration Data for Validation of the Measured Values and Statistical Evaluation

Applications: Marking (Bitmaps, Text, Codes, Graphics); Welding; Cutting; Perforating; Surface Processing; MOTF Processing; Preparation for Stand-alone Operation With the SP-ICE-3 control card

Manufacturer "RAYLASE"
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Product number: SW11868
Manufacturer:
SUPERSCAN 2-Axis Deflection Units
Optical Deflection ±0.393 rad; Processing Speed 25-200 rad/s; Positioning Speed 25-200 rad/s; Input Aperture 7-30 mm; Digital Control via SL2-100 or XY2-100 Protocol The innovative thermal management and modular design make Raylase’s SUPERSCAN 2-axis deflection units the perfect solutions for demanding laser applications. The “enhanced” option of the SUPERSCAN IIE models offers a 50 % better long-term drift performance. Long-term drift can even be further minimized by an additional water tempering. The SUPERSCAN IIE deflection units are compatible to the XY2-100 standard protocol. They can be digitally controlled by a control card, such as the SP-ICE-1 PCIe PRO. The SUPERSCAN IV‘s model-based, digital regulation offers extremely dynamic responses and final speeds, which really come into play when used in MOTF-applications (Marking-and-processing-On-The-Fly) in conjunction with one of Raylase’s linear translator modules. The robust, water-cooled master block design, combined with optional air flushing, enables applications at up to 6 kW laser power. The High-power welding module with the digitally controlled SUPERSCAN IV-30 2-axis deflection unit can be quickly and easily integrated into new or existing machine and production lines. This module with infrared (or, alternatively, green or blue) wavelength is an established piece of laser welding technology based on F-Theta lenses. With the High-power welding module, you, as a machine and plant manufacturer or integrator, are ideally positioned to meet customer requirements for very high laser power outputs with 100% process reliability. This cost-efficient, modular laser welding application is ideally suited to industrial applications with a specified laser working field of up to 300 x 300 mm. These include, for example, welding of battery cell covers or tab welding, i.e. welding of cell contact surfaces made of aluminium or copper plates. The High-power welding module uses remote welding in combination with a robot. Deflection units with apertures of 20 to 30 mm ensure top-quality results during laser welding of metals and plastics. A fully digital feedback control electronics inside the SUPERSCAN V models provides excellent dynamics and continuous monitoring of e.g. the position of the mirrors and their speed. Depending on the applied protocol (SL2-100 or XY2-100), the mirrors can be positioned with a resolution of up to 20 Bit. Thanks to the enormous acceleration and maximum speed of the digital galvanometers, the SUPERSCAN V also performs laser jobs with sharp edges extremely fast and precise. Lenses, objectives with optimized mounts, protective glass, and scan mirror substrates and coatings are available for all typical laser types, wavelengths, power densities, focal lengths, working fields and processing areas. The control electronics of SUPERSCAN IV and V were designed to be flexible to enable the configuration of additional sets of control parameters (tuning options). Customer specific configurations are also possible – get in touch with AMS Technologies to discuss your project’s requirements! Key Features: Lowest Drift Values Through Twin-shell Design Suitable for High-power Applications Water Tempering and Air Flushing Options Reduced Power Loss & Heat Development Due to Digital PWM Output Stages (SUPERSCAN IV) Dynamic Response & High Speed for Maximum Productivity in MOTF Applications (SUPERSCAN IV) High-speed Scanning up to 66 m/s to Ensure High Throughput >3600 Wafers per Hour (SUPERSCAN IV SOLAR) High Accuracy <±15 µm to Ensure High Cell Efficiency (SUPERSCAN IV SOLAR) Minimal Drift and Extremely Low Noise Due to Digital Encoder Technology (SUPERSCAN V) Extreme Accelleration and Precise Laser Guidance for Sharp Corners and Edges (SUPERSCAN V) Wide Range of Mirror Substrates and Coatings for Diverse Applications “Enhanced“ Option for 50 % Improved Long-term Drift (SUPERSCAN IIE) Available Input Apertures: 7, 10, 12, 15, 20, 30 mm Control: Via SL2-100 Protocol 20 Bit or XY2-100 Protocol 16 Bit (Depending on Model) Optical Deflection (typ.): ±0.393 rad Resolution XY2-100, 16 Bit: 12 µrad Resolution SL2-100, 20 Bit: 0.76 µrad (SUPERSCAN IV) Repeatability (RMS): <0.4, <2 µrad Position Noise (RMS): <2.0 to <10 µrad Max. Temperature Drift: 8, 15 ppm/K Gain, 10, 15 µrad/K Offset Long-term Drift (8 h): <50 to <150 µrad, <30 to <100 µrad (Water Tempering) Beam Displacement: 9.0 to 35.98 mm Acceleration Time: 0.19 to 0.90 ms Writing Speed: 350 to 900 cps Processing Speed: 25 to 200 rad/s Positioning Speed: 25 to 200 rad/s Tracking Error: 0.10 to 400 ms (SUPERSCAN IV) Step Response Time (@1% of Full Scale): 0.33 to 1.2 ms (SUPERSCAN IV) Power Supply: ±15 to ±18 VDC, 3 A RMS, max. 10 A (SUPERSCAN IIE), +30/+48 VDC, 2 A RMS, max. 5 A (SUPERSCAN IV, V) Temperature Range: +15°C to +35°C Protection: IP64 (SUPERSCAN IV), IP 65 (SUPERSCAN V) Dimensions: 135.0 x 97.0 x 102.0 mm to 203.0 x 159.0 x 160.5 mm Weight (w/o Objective): Approx. 1.6 to 5.9 kg Applications: Scribing; Marking; Ablation; Welding; ITO Structuring; Wafer Structuring in the Solar Industry; Drilling or Structuring of Semiconductor Wafers, Medical Products and Security Features of Documents and Chip Cards; Ag Patterning; Perforation and Cutting of Plastic Sheets and Paper Webs
Product number: SW11864
Manufacturer:
TM MEMS Micromirrors
Max. Actuation Voltage 70 V; Package TO46, TO5; Reflectivity 95%; Mirror Size 1 mm to 2.5 mm; Tilt Angle ±2.5° to ±4.5° Electrostatic driven MEMS mirrors are used in applications where a high pointing stability is required. The electrostatic drive has superior DC performance and is the solution of choice for advanced fiber optic light processing such as in MEMS variable optical attenuators, fiber optic switches and tunable optical filters. Mirror diameters range from 0.8 mm up to 2.5 x 2.0 mm. The Sercalo MEMS 3D mirrors are used for precise optical beam steering. To avoid an optical feedback loop, the micromirror is designed to minimize effects such as drift, hysteresis and temperature dependent performance. The angle is set using electrostatic actuation. Key Features: Low Drift Two Independent Axes Continuous Tilting Single Mirror 1 mm Diameter Mirror High Fill Factor Applications: Optical Beam Steering; Reconfigurable Add-Drop Multiplexer; Vibration Control in Free Space Optics; Optical Processor  
Product number: SW10569
Manufacturer: