AXIALSCAN Prefocusing Deflection Units

Product number: SW11866

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Product information "AXIALSCAN Prefocusing Deflection Units"

Optical Deflection ±0.393 rad; Processing Speed 10-65 rad/s; Positioning Speed 10-65 rad/s; Max. Input Aperture 15, 20 mm; Digital Control via SL2-100, RL3-100, or XY2-100 Protocol

Raylase’s AXIALSCAN series of prefocusing deflection units offer very small spot diameters at large field sizes or processing areas, flexibility, high deflection speed, long-term stability and low drift values.

AXIALSCAN-20/-30 deflection units feature high power density in the spot, enabling new application and reduced system costs. Deflection units are designed for field sizes from 100 mm x 100 mm up to 1,800 mm x 1,800 mm. These units are available with options like motorized adjustment of the operating field steered by the stepper motor interface, high-power version with optimized Nd: YAG and CO₂ optics for up to 4 kW, as well as a high-speed version with double motor-driven Z-axis and extremely light and stiff high-performance mirrors.

The AXIALSCAN-30 DIGITAL II deflection units with the LT-II-15 digital linear translator module ensure exceptionally low drift values at 20 Bit position resolution. Heat development is greatly reduced thanks to the PWM output stages used. Thanks to optimized lenses for CO₂ wavelength and 1060 to 1070 nm, the AXIALSCAN-30 DIGITAL II HP deflection units can handle laser power up to 4 kW.

The pre-focusing deflection units of the AXIALSCAN-50 DIGITAL II series feature cutting-edge digital control electronics. Various tuning options are available, enabling application-specific adjustment of control parameters and, in combination with the SC mirrors, produce exceptional deflection speeds and dynamic values. The AXIALSCAN-50 DIGITAL II can be equipped with a range of tuning options (VC, LS and M). Default tunings are configurable.

The AXIALSCAN-FIBER 20/30 deflection systems can be easily integrated into any laser system by means of various mechanical interfaces below, to the side (robot flange is possible) and from above. The integrated fiber collimator enables connection of the laser fiber without beam path alignment. A second external protective window can be quickly and easily replaced, with optional monitoring available. Camera and welding monitoring systems can be adapted to the process light output without aberrations. The AXIALSCAN FIBER-30 is completely dust-proof and therefore ideal for use in a harsh industrial environment. Suitable mirrors are available both for high-performance welding applications with laser power in the multi-kilowatt range and for highly dynamic applications. Optical configurations are available for all standard beam parameters of lasers and their fibers.

The AXIALSCAN FIBER-50 deflection systems ensure that the laser process is highly dynamic and precise, even when the workpiece is passing under the deflection unit at varying speed. The pre-focussing deflection unit can, among other things, separate the contours of electrical connection surfaces (tabs) on batteries with precision during the foil winding process. This benefit is possible thanks to the pulsed laser beam – highly dynamic with position accuracy – that is directed from the AXIALSCAN FIBER-50 deflection unit onto the workpiece. It works with the smallest spot size on processing field sizes of between 300 x 300 mm and 850 x 850 mm.

Depending on the model, the AXIALSCAN deflection units are compatible to the XY2-100 (16 Bit) protocol, the SL2-100 (20 Bit) protocol, or the RL3-100 (20 Bit) standards. They can be digitally controlled by a control card, such as the SP-ICE-1 PCIe PRO or SP-ICE-3. Lenses, protective glass, scan mirrors, deflection mirrors and objectives with optimized mounts are available for all typical laser beam source types. We are happy to help you put together the perfect configuration for your application – get in touch with AMS Technologies to discuss your project’s requirements.

Key Features:

For Large Areas With Small Spot Size and 3D-Applications
For Applications at up to 5 kW Laser Power
High-speed Z-Axis With Double Motor Option (AXIALSCAN-20/-30) and Digitally Controlled (AXIALSCAN-30/50 DIGITAL II)
Control: Via SL2-100 Protocol 20 Bit, RL3-100 Protocol 20 Bit, or XY2-100 Protocol 16 Bit
Variable Processing Field Sizes: 100 x 100 up to 1,800 x 1,800 mm
Reduced Power Loss and Heat Development Due to Digital PWM Output Stages (AXIALSCAN-30 DIGITAL II)
Optimized long-term drift for highly challenging process quality (AXIALSCAN-30/50 DIGITAL II/HP)
Optional: Pilot laser function (AXIALSCAN-50 DIGITAL II)
Max. Input Apertures: 15, 20 mm
Optical Deflection (typ.): ±0.393 rad
Resolution XY2-100, 16 Bit: 12 µrad
Resolution SL2/RL3-100, 20 Bit: 0.76 µrad
Repeatability (RMS): <0.4, <2.0 µrad
Position Noise (RMS): <2.0, <3.2 µrad
Max. Temperature Drift: 8, 15 ppm/K Gain, 10, 15 µrad/K Offset
Long-term Drift (8 h): <50 to <100 µrad, <30, <40 µrad (Water Temperature Control)
Beam Displacement: 25.63 to 60 mm
Tuning: VC, H, M, FV, LS
Processing Speed: 10 to 65 rad/s
Positioning Speed: 10 to 65 rad/s
Tracking Error: 0.155 to 1.5 ms
Step Response Time (@1% of Full Scale): 0.54 to 1.9 ms
Power Supply: ±15 to ±18 VDC, 7.5 A RMS, max. 10 A, +30/+48 VDC, 4, 6 A RMS, max. 8, 10 A
Temperature Range: +15°C to +35°C
Protection: IP 54, IP64
Dimensions: 270 x 140 x 320 mm, 380 x 200 x 494 mm, 550 x 280 x 230 mm
Weight: Approx. 5.5 to 28 kg

Key Features AXIALSCAN-FIBER 20/30/50:

“High Power” Version for Welding in the E-mobility Market or “High Dynamic” Version for the Powder-bed Process (SLM) in Additive Manufacturing
4-times Productivity by Quadruple Design With 100 % Overlapping Above the Production Panel
Dust-proof and Tailored to the Requirements of Industrial Powder Bed Machines
Easy System Integration With Direct Laser-fiber Connection and Multiple Mounting Possibilities
“On-Axis” Quality Control by Integrated Process-monitoring Interface (AXIALSCAN-FIBER 50)
Wide Range of Options for Coaxial Inline Process Control (AXIALSCAN-FIBER 50)
Sharp and Precise Cutting of Battery Foils (AXIALSCAN-FIBER 50)

Applications: Scribing; Cutting; Perforating; Welding; Drilling; Marking-and-processing-On-The-Fly (MOTF) Applications; Bleaching; 3D Applications; Additive Manufacturing (SLM); Packaging Industry; Micro-material Processing; Processing of Moving Parts; E-Mobility; Welding of Bipolar Plates for Fuel Cells

Manufacturer "RAYLASE"

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The robust, water-cooled master block design, combined with optional air flushing, enables applications at up to 6 kW laser power. The High-power welding module with the digitally controlled SUPERSCAN IV-30 2-axis deflection unit can be quickly and easily integrated into new or existing machine and production lines. This module with infrared (or, alternatively, green or blue) wavelength is an established piece of laser welding technology based on F-Theta lenses. With the High-power welding module, you, as a machine and plant manufacturer or integrator, are ideally positioned to meet customer requirements for very high laser power outputs with 100% process reliability. This cost-efficient, modular laser welding application is ideally suited to industrial applications with a specified laser working field of up to 300 x 300 mm. These include, for example, welding of battery cell covers or tab welding, i.e. welding of cell contact surfaces made of aluminium or copper plates. The High-power welding module uses remote welding in combination with a robot. Deflection units with apertures of 20 to 30 mm ensure top-quality results during laser welding of metals and plastics. A fully digital feedback control electronics inside the SUPERSCAN V models provides excellent dynamics and continuous monitoring of e.g. the position of the mirrors and their speed. Depending on the applied protocol (SL2-100 or XY2-100), the mirrors can be positioned with a resolution of up to 20 Bit. Thanks to the enormous acceleration and maximum speed of the digital galvanometers, the SUPERSCAN V also performs laser jobs with sharp edges extremely fast and precise. Lenses, objectives with optimized mounts, protective glass, and scan mirror substrates and coatings are available for all typical laser types, wavelengths, power densities, focal lengths, working fields and processing areas. The control electronics of SUPERSCAN IV and V were designed to be flexible to enable the configuration of additional sets of control parameters (tuning options). Customer specific configurations are also possible – get in touch with AMS Technologies to discuss your project’s requirements! Key Features: Lowest Drift Values Through Twin-shell Design Suitable for High-power Applications Water Tempering and Air Flushing Options Reduced Power Loss & Heat Development Due to Digital PWM Output Stages (SUPERSCAN IV) Dynamic Response & High Speed for Maximum Productivity in MOTF Applications (SUPERSCAN IV) High-speed Scanning up to 66 m/s to Ensure High Throughput >3600 Wafers per Hour (SUPERSCAN IV SOLAR) High Accuracy <±15 µm to Ensure High Cell Efficiency (SUPERSCAN IV SOLAR) Minimal Drift and Extremely Low Noise Due to Digital Encoder Technology (SUPERSCAN V) Extreme Accelleration and Precise Laser Guidance for Sharp Corners and Edges (SUPERSCAN V) Wide Range of Mirror Substrates and Coatings for Diverse Applications “Enhanced“ Option for 50 % Improved Long-term Drift (SUPERSCAN IIE) Available Input Apertures: 7, 10, 12, 15, 20, 30 mm Control: Via SL2-100 Protocol 20 Bit or XY2-100 Protocol 16 Bit (Depending on Model) Optical Deflection (typ.): ±0.393 rad Resolution XY2-100, 16 Bit: 12 µrad Resolution SL2-100, 20 Bit: 0.76 µrad (SUPERSCAN IV) Repeatability (RMS): <0.4, <2 µrad Position Noise (RMS): <2.0 to <10 µrad Max. Temperature Drift: 8, 15 ppm/K Gain, 10, 15 µrad/K Offset Long-term Drift (8 h): <50 to <150 µrad, <30 to <100 µrad (Water Tempering) Beam Displacement: 9.0 to 35.98 mm Acceleration Time: 0.19 to 0.90 ms Writing Speed: 350 to 900 cps Processing Speed: 25 to 200 rad/s Positioning Speed: 25 to 200 rad/s Tracking Error: 0.10 to 400 ms (SUPERSCAN IV) Step Response Time (@1% of Full Scale): 0.33 to 1.2 ms (SUPERSCAN IV) Power Supply: ±15 to ±18 VDC, 3 A RMS, max. 10 A (SUPERSCAN IIE), +30/+48 VDC, 2 A RMS, max. 5 A (SUPERSCAN IV, V) Temperature Range: +15°C to +35°C Protection: IP64 (SUPERSCAN IV), IP 65 (SUPERSCAN V) Dimensions: 135.0 x 97.0 x 102.0 mm to 203.0 x 159.0 x 160.5 mm Weight (w/o Objective): Approx. 1.6 to 5.9 kg Applications: Scribing; Marking; Ablation; Welding; ITO Structuring; Wafer Structuring in the Solar Industry; Drilling or Structuring of Semiconductor Wafers, Medical Products and Security Features of Documents and Chip Cards; Ag Patterning; Perforation and Cutting of Plastic Sheets and Paper Webs

Product number: SW11864

Manufacturer:

TM MEMS Micromirrors

Max. Actuation Voltage 70 V; Package TO46, TO5; Reflectivity 95%; Mirror Size 1 mm to 2.5 mm; Tilt Angle ±2.5° to ±4.5° Electrostatic driven MEMS mirrors are used in applications where a high pointing stability is required. The electrostatic drive has superior DC performance and is the solution of choice for advanced fiber optic light processing such as in MEMS variable optical attenuators, fiber optic switches and tunable optical filters. Mirror diameters range from 0.8 mm up to 2.5 x 2.0 mm. The Sercalo MEMS 3D mirrors are used for precise optical beam steering. To avoid an optical feedback loop, the micromirror is designed to minimize effects such as drift, hysteresis and temperature dependent performance. The angle is set using electrostatic actuation. Key Features: Low Drift Two Independent Axes Continuous Tilting Single Mirror 1 mm Diameter Mirror High Fill Factor Applications: Optical Beam Steering; Reconfigurable Add-Drop Multiplexer; Vibration Control in Free Space Optics; Optical Processor

Product number: SW10569

Manufacturer: