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Flexible Heaters

Product information "Flexible Heaters"

Insulation Material Polyester, Polyimide, Kapton, Silicone Rubber; Operating Temperature -195-+230 °C; Max. Wattage 2-8 W/cm2; Thickness 125-1,000 µm; Lead Wires 22 AWG

Neltec® provides flexible electrical heating elements and a complete thermal management solution for surface heating substrates. By combining etched foil heaters and thermal protection systems with heatsink design, Neltec® produces fully assembled and functionally tested heater units. Alternatively, a simple flexible heater mat can be supplied in any shape and almost any size, voltage and wattage with lead assemblies and connectors.

These innovative and flexible Neltec® etched foil heaters incorporate:

  • High-precision etched metal foil technology which allows electrical resistance control beyond the industry standards
  • Thermostat, thermal fuse or thermistor control and protection
  • Polyimide heaters, available in low moisture retention polyimide dielectric
  • Kapton heaters, use Kapton® dielectric supplied by DuPont
  • Polyester heaters, available in optical grade polyester dielectric
  • Silicone rubber heaters, available in a variety of silicone rubber dielectric constructions including wearpad applications
  • Environmentally secure multi-layer construction with operating temperature range from -195 to +230 °C
  • Simple or complex shapes in a wide range of sizes engineered to bond direct to any surface or to custom heatsink assemblies
  • Prototype and production quantities with rapid prototyping service available within 48 hours
  • Special applications available in other dielectric materials (e.g. nomex) and wire wound heaters

Key Features:

Supply Voltage 0 to 240 VAC – For Other Voltages Please Contact AMS Technologies
Insulation Material Polyester Polyimide Kapton Silicone Rubber
Operating Temperature -55 to +105 °C -195 to +150 °C -195 to +150 °C -60 to +230 °C
Max. Wattage 2.0 to 3.0 W/cm2 5.0 W/cm2 5.0 W/cm2 8.0 W/cm2
Overall Thickness 150 µm 125 µm 125 µm 1,000 µm
Flexibility High Very High Very High Medium
Flammability Ratin Flame-retardant Material Systems to UL94 V-O Available
Thermal Protection On-board Thermal Fuse, Thermostat Thermistor and RTD Devices Are Available as Part of Your Thermal Management Solution
Lead Wires 22 AWG, High-temperature PTFE Insulation to BS 2G210, Operating Temperature Range -55 to +200 °C, Other Specifications Available on Request
Heatsink Assemblies Heaters Assembled with Pressure-sensitive Adhesive or Directly Bonded to Metal Heatsinks
Installation Detailed Installation Instructions Provided
Approvals UL, CE Marking, BS EN ISO 9001:2008; Product Manufactured to EN 60335-1 and EN 60950 Specifications

 

Applications: Surface Heating; Bond Direct to Any Surface or to Custom Heatsink Assemblies; Special Applications

Manufacturer "Neltec"
Neltec division of NEL Technologies Limited is located in Newcastle upon Tyne in UK. Since 1984, with manufacturing facilities in UK and USA, Neltec has been offering a wide range of heating substrates and systems. Combining etched foil resistors, substrates in silicone rubber, poliimide, textiles and other materials, thermal protection systems, lead assemblies or connectors, Neltec produces fully assembled and functionally tested heater units. Main applications include aerospace, oil and gas exploration and production, medical, electronics, telecommunications, research and pharmaceuticals. Neltec's quality system is in compliance with BS EN ISO 9001:2000.
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