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SUPERSCAN 2-Axis Deflection Units

Product information "SUPERSCAN 2-Axis Deflection Units"

Optical Deflection ±0.393 rad; Processing Speed 25-200 rad/s; Positioning Speed 25-200 rad/s; Input Aperture 7-30 mm; Digital Control via SL2-100 or XY2-100 Protocol

The innovative thermal management and modular design make Raylase’s SUPERSCAN 2-axis deflection units the perfect solutions for demanding laser applications.

The “enhanced” option of the SUPERSCAN IIE models offers a 50 % better long-term drift performance. Long-term drift can even be further minimized by an additional water tempering. The SUPERSCAN IIE deflection units are compatible to the XY2-100 standard protocol. They can be digitally controlled by a control card, such as the SP-ICE-1 PCIe PRO.

The SUPERSCAN IV‘s model-based, digital regulation offers extremely dynamic responses and final speeds, which really come into play when used in MOTF-applications (Marking-and-processing-On-The-Fly) in conjunction with one of Raylase’s linear translator modules. The robust, water-cooled master block design, combined with optional air flushing, enables applications at up to 6 kW laser power.

The High-power welding module with the digitally controlled SUPERSCAN IV-30 2-axis deflection unit can be quickly and easily integrated into new or existing machine and production lines. This module with infrared (or, alternatively, green or blue) wavelength is an established piece of laser welding technology based on F-Theta lenses. With the High-power welding module, you, as a machine and plant manufacturer or integrator, are ideally positioned to meet customer requirements for very high laser power outputs with 100% process reliability.

This cost-efficient, modular laser welding application is ideally suited to industrial applications with a specified laser working field of up to 300 x 300 mm. These include, for example, welding of battery cell covers or tab welding, i.e. welding of cell contact surfaces made of aluminium or copper plates. The High-power welding module uses remote welding in combination with a robot. Deflection units with apertures of 20 to 30 mm ensure top-quality results during laser welding of metals and plastics.

A fully digital feedback control electronics inside the SUPERSCAN V models provides excellent dynamics and continuous monitoring of e.g. the position of the mirrors and their speed. Depending on the applied protocol (SL2-100 or XY2-100), the mirrors can be positioned with a resolution of up to 20 Bit. Thanks to the enormous acceleration and maximum speed of the digital galvanometers, the SUPERSCAN V also performs laser jobs with sharp edges extremely fast and precise.

Lenses, objectives with optimized mounts, protective glass, and scan mirror substrates and coatings are available for all typical laser types, wavelengths, power densities, focal lengths, working fields and processing areas. The control electronics of SUPERSCAN IV and V were designed to be flexible to enable the configuration of additional sets of control parameters (tuning options). Customer specific configurations are also possible – get in touch with AMS Technologies to discuss your project’s requirements!

Key Features:

  • Lowest Drift Values Through Twin-shell Design
  • Suitable for High-power Applications
  • Water Tempering and Air Flushing Options
  • Reduced Power Loss & Heat Development Due to Digital PWM Output Stages (SUPERSCAN IV)
  • Dynamic Response & High Speed for Maximum Productivity in MOTF Applications (SUPERSCAN IV)
  • High-speed Scanning up to 66 m/s to Ensure High Throughput >3600 Wafers per Hour (SUPERSCAN IV SOLAR)
  • High Accuracy <±15 µm to Ensure High Cell Efficiency (SUPERSCAN IV SOLAR)
  • Minimal Drift and Extremely Low Noise Due to Digital Encoder Technology (SUPERSCAN V)
  • Extreme Accelleration and Precise Laser Guidance for Sharp Corners and Edges (SUPERSCAN V)
  • Wide Range of Mirror Substrates and Coatings for Diverse Applications
  • “Enhanced“ Option for 50 % Improved Long-term Drift (SUPERSCAN IIE)
  • Available Input Apertures: 7, 10, 12, 15, 20, 30 mm
  • Control: Via SL2-100 Protocol 20 Bit or XY2-100 Protocol 16 Bit (Depending on Model)
  • Optical Deflection (typ.): ±0.393 rad
  • Resolution XY2-100, 16 Bit: 12 µrad
  • Resolution SL2-100, 20 Bit: 0.76 µrad (SUPERSCAN IV)
  • Repeatability (RMS): <0.4, <2 µrad
  • Position Noise (RMS): <2.0 to <10 µrad
  • Max. Temperature Drift: 8, 15 ppm/K Gain, 10, 15 µrad/K Offset
  • Long-term Drift (8 h): <50 to <150 µrad, <30 to <100 µrad (Water Tempering)
  • Beam Displacement: 9.0 to 35.98 mm
  • Acceleration Time: 0.19 to 0.90 ms
  • Writing Speed: 350 to 900 cps
  • Processing Speed: 25 to 200 rad/s
  • Positioning Speed: 25 to 200 rad/s
  • Tracking Error: 0.10 to 400 ms (SUPERSCAN IV)
  • Step Response Time (@1% of Full Scale): 0.33 to 1.2 ms (SUPERSCAN IV)
  • Power Supply: ±15 to ±18 VDC, 3 A RMS, max. 10 A (SUPERSCAN IIE), +30/+48 VDC, 2 A RMS, max. 5 A (SUPERSCAN IV, V)
  • Temperature Range: +15°C to +35°C
  • Protection: IP64 (SUPERSCAN IV), IP 65 (SUPERSCAN V)
  • Dimensions: 135.0 x 97.0 x 102.0 mm to 203.0 x 159.0 x 160.5 mm
  • Weight (w/o Objective): Approx. 1.6 to 5.9 kg

Applications: Scribing; Marking; Ablation; Welding; ITO Structuring; Wafer Structuring in the Solar Industry; Drilling or Structuring of Semiconductor Wafers, Medical Products and Security Features of Documents and Chip Cards; Ag Patterning; Perforation and Cutting of Plastic Sheets and Paper Webs

Manufacturer "RAYLASE"
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Manufacturer:
MM MEMS Micromirrors
Surface Finish Gold, Aluminium; Mirror Size 2.5x3.6, 16x11 mm; Tilt Angle ±1.5°, ±5°; Reflectivity 95%, 98%; Max. Actuation Current 60, 200 mA Sercalo Microtechnology’s MM series of miniature MEMS magnetic actuated mirrors and deflection units are used for advanced optical beam steering and pointing. These MEMS micromirrors offer large surface areas and are best suited in applications requiring DC pointing together with dynamic scanning. Using magnetic actuation, the 2D micromirrors’ deflection angle is set linearly with the driving current. They are designed for DC operation as well as scanning and can be used for static or dynamic beam steering with a large surface area of up to 16 x 11 mm and up to ±5° deflection. MM2536-2 dual-axes MEMS magnetic micromirrors with gold or aluminium surface finish are operated in open loop and are currently available with a mirror that has a reflective surface of 2.5 x 3.6 mm. These MEMS micromirrors are best suited in beam steering and scanning applications where small size and low power consumption are important. MM-160110-2 fine-pointing dual-axes MEMS magnetic micromirrors have a large reflective surface of 16 mm x11 mm with gold or aluminium surface finish. As an option, the devices can include an internal optical feedback sensor for closed loop operation. Key Features: Large Mirrors: 2.5 x 3.6 mm, 16.0 x 11.0 mm Surface Finish: Gold (Au) or Aluminium (Al) Reflectivity (800 to 2000 nm): ≥95%, ≥98% 2 Actuation Axes Tilt Angle DC (Mechanical): ≤±1.5°, ≤ ±5° Maximum Angle of Incidence: 45° Linear Control Fine Pointing (MM-160110-2) Resonance Frequency X: 330 Hz, 390 Hz (Typ.) Resonance Frequency Y: 180 Hz, 240 Hz (Typ.) Maximum Actuation Current: 60 mA, 200 mA Maximum Actuation Power: 0.5 W, 1 W Operating Temperature: -5°C to +85°C Dimensions: 14 x 14 x 5 mm, 31 x 46 x 11 mm Applications: 2D Static and Dynamic Optical Beam Steering; 2D Optical Scanner Devices; Instrumentation Measurements
Product number: SW10988
Manufacturer:
SP-ICE-1/3 Deflection Unit Control Cards
Interface PCIe, 1-Gbps-Ethernet; Interface to Deflection Unit SL2-100, XY2-100, RL3-100; Resolution 16, 20 Bit; Output Step Period 10, 20 µs; Memory 1-32 GB In addition to innovative electronic components built into its deflection units, Raylase’s electronics portfolio consists of intelligent control cards to drive the deflection units. These also function as an interface between software and mechanical systems with the capacity to control external machines. The SP-ICE-1 PCIe PRO control card offers highest precision, flexibility, and easy integration. Windows-based DLLs are included. Scanning motion and laser control signals are precisely synchronized with the on-board processor unit. Dual buffering allows for downloading of the next job whilst executing the current job. The SP-ICE-1 PCIe PRO control card interfaces to the deflection unit via the XY2-100 standard/enhanced protocol. Laser control signals are: laser modulation, laser gate, first pulse suppression and lamp/diode current. Analog and digital signals are available. Buffered and unbuffered I/O ports are available for interfacing to external equipment. The SP-ICE-3 control card is the universal solution for every laser system with deflection units. With its multiple individually configurable ports it fits everywhere, even at highly specific requirements. Thanks to the .NET programming environment and the flexibility of the SP-ICE-3 control card, a broad variety of applications can be solved quickly. The SP-ICE-3 controls up to 2 deflection units via the SL2-100 or RL3-100 protocol with 20 Bit position resolution and 10 μs step period. It can log up to 24 million measurements from the deflection unit. This allows for system optimization during development and continuous monitoring during operation. With its 1 GB RAM and a 32 GB MicroSD-card, users may upload and store numerous highly complex laser programs to the card at once. Five configurable I/O-ports with up to 24 bit, two quadrature decoders, a USB 2.0 and a RS232 interface make the SP-ICE-3 your central control unit for laser processes. Key Features: Micro SD Card With 4 GB On-board Memory (32 GB for SP-ICE-3) Master-slave and Master-master Operation Controls 2-, 3-, 4- and 5-Axis Deflection Units and All Common Laser Sources (SP-ICE-3) Speed- and Position-dependent Laser Control (SP-ICE-3) Marking-and-processing-On-The-Fly (MOTF, Optional for SP-ICE-1 PCIe PRO) Interface to Deflection Unit: XY2-100 (16 Bit) Protocol Enhanced With Feedback Channel, SL2-100 and RL3-100 (20 Bit) Protocol (SP-ICE-3) Interface to PC (Control): PCIe, 1-Gbps-Ethernet (SP-IC-3) Resolution: 16, 20 Bit Output Step Period: 10, 20 µs Can be Used as External Control Card via Gigabit Ethernet (SP-ICE-3) Applications: Driving of Raylase Deflection Units; Interface Between Software and Mechanical Systems; Control or External Machines
Product number: SW11868
Manufacturer:
TM MEMS Micromirrors
Max. Actuation Voltage 70 V; Package TO46, TO5; Reflectivity 95%; Mirror Size 1 mm to 2.5 mm; Tilt Angle ±2.5° to ±4.5° Electrostatic driven MEMS mirrors are used in applications where a high pointing stability is required. The electrostatic drive has superior DC performance and is the solution of choice for advanced fiber optic light processing such as in MEMS variable optical attenuators, fiber optic switches and tunable optical filters. Mirror diameters range from 0.8 mm up to 2.5 x 2.0 mm. The Sercalo MEMS 3D mirrors are used for precise optical beam steering. To avoid an optical feedback loop, the micromirror is designed to minimize effects such as drift, hysteresis and temperature dependent performance. The angle is set using electrostatic actuation. Key Features: Low Drift Two Independent Axes Continuous Tilting Single Mirror 1 mm Diameter Mirror High Fill Factor Applications: Optical Beam Steering; Reconfigurable Add-Drop Multiplexer; Vibration Control in Free Space Optics; Optical Processor  
Product number: SW10569
Manufacturer: